background image

LUBRICATION

To ensure continued satisfactory operation of hoist, all points requiring lubrication

must be serviced with correct lubricant at proper time interval as indicated for each

assembly.

Refer to ‘Maintenance Interval’ chart in Product Maintenance Information Manual for

recommended lubrication intervals. Use only those lubricants recommended. Other

lubricants may affect product performance. Approval for use of other lubricants must

be obtained from your 

Ingersoll Rand

 distributor. Failure to observe this precaution

may result in damage to winch and/or its associated components.

INTERVAL

LUBRICATION CHECKS

Weekly

Lubricate load chain.

Monthly

Inspect and clean or replace oil filter.
Lubricate components supplied by grease fittings.

Quarterly

Check reduction gear oil level.

Yearly

Change reduction gear oil.

n

General Lubrication

WARNING

• Pneumatic Hoists use oil to prevent excessive heat build up and to prevent

wear that could cause sparks. Oil levels must be properly maintained.

Always collect lubricants in suitable containers and dispose of in an environmentally

safe manner.

n

Reduction Gear Assembly

Refer to Dwg. MHP3135 on page 9, 

A.

 Fill Plug; 

B.

 Drain Plug; 

C.

 Oil Level Plug;

D.

 Motor Side.

Replace the oil in the reduction housing once every year. If the hoist is used at a

normal frequency, the oil in the reduction housing is suitable for one year's operation

without being changed. However, when the hoist is used at a high frequency, the oil

may need to be changed more often.

To ensure correct performance, highest efficiency and long life, it is essential that

the lubricating oil be maintained at the correct level. The recommended grade of oil

must be used at all times since the use of unsuitable oil may result in excessive

temperature rise, loss of efficiency and possible damage to the gears.

NOTICE

• Only use synthetic oil.

Table 6:  Reduction Gear Assembly Oil Type

Models

Capacity

Oil

oz

litres

LC2H060S

10.14

0.30

Mobil SHC629 ISO VG 150

LC2H120D

10.14

0.30

LC2H180T

LC2H250Q

To replace oil remove fill plug and add oil to the reduction gear assembly, replace

plug. Refer to Product Parts Information Manual.

n

Seals and Bearings

If hoist is disassembled, clean all parts thoroughly and coat bearings and seals with

clean grease. Use sufficient grease to provide a good protective coat.

n

Hook Assemblies

Hoist top and bottom hooks are supported by thrust bearings. These bearings must

be packed with 

Ingersoll Rand

 No. 68 Grease or a standard No. 2 multi-purpose grease

at regular intervals. Neglect of proper lubrication can lead to bearing failure.

1. Lubricate hook and latch pivot points. Refer to Dwg. MHP1300 on page 9,

A.

 Hook latch pivot point. Hook and latch should swivel/pivot freely.

2. Use 

Ingersoll Rand

 LUBRI-LINK-GREEN® or ISO VG 220 (SAE 50W) lubricant.

3. Lubricate hook bearings by applying several shots of grease from a grease gun to

the grease fittings provided on the hook blocks.

n

Trolley (optional feature)

Grease wheel bearings and wheel drive gear with 

Ingersoll Rand

 No. 68 Grease or a

standard No. 2 multi-purpose grease periodically. Refer to manufacturer’s literature

for additional lubrication information.

n

Load Chain

WARNING

• Failure to maintain a clean and well-lubricated load chain will result in rapid

load chain wear that can lead to chain failure which can cause severe injury,

death or substantial property damage.

1. Lubricate each link of load chain weekly, or more frequently, depending on

severity of service.

2. In corrosive environments, lubricate more frequently than normal.

3. Lubricate each link of the load chain and apply new lubricant over existing layer.

4. Lubricate hook and hook latch pivot points.

5. If required, clean chain with acid free solvent to remove rust or abrasive dust

buildup and lubricate chain.

6. Use 

Ingersoll Rand

 LUBRI-LINK-GREEN® or an ISO VG 220 to 320 (SAE 50W to 90

EP) oil.

Table 7:  Ingersoll Rand Lubricants

Where Used

Size

Part Number

Hook Assemblies

16 oz

Lubri-Link Green®

5 Gal

LLG-5

Upper and Lower Hook Thrust bearings,

Trolley Wheel Bearings and Gear

8 LB

68 8 LB

Air Line Lubricator

1 Qt

29665

Load Chain

1 pt

50P

1 Gal

50G

Form MHD56465 Edition 3

7

Summary of Contents for Liftchain LC2H060S

Page 1: ...Product Information Liftchain Industrial Hydraulic Hoist Models LC2H060S LC2H120D LC2H180T and LC2H250Q Save These Instructions Form MHD56465 Edition 3 June 2011 45923638 2011 Ingersoll Rand Company...

Page 2: ...nformation Manual MHD56467 Product Parts Manual MHD56466 PRODUCT DESCRIPTION LC2H Liftchain hydraulic hoists are designed to suit industrial applications These hoists can be hook or lug mounted to a t...

Page 3: ...d trolley flat beam 12 000 kg only GN Geared rigid trolley tapered beam 12 000 kg only RU Motorized rigid universal trolley flat or tapered beam 6000 kg only RE Motorized rigid trolley flat beam 12 00...

Page 4: ...exact distribution and arrangement of spacers Adjust spacers in accordance with trolley manufacturer s literature to provide correct distance between the wheel flange and beam The number of spacers be...

Page 5: ...ntain clearance between rack and pinion teeth of 0 16 inch minimum to 0 20 inch maximum 4 to 5 mm to prevent pinion binding during operation Measure gap between the outside diameter of drive pinion an...

Page 6: ...is found Ensure surrounding area has no slippery surfaces and is obstruction free 2 Hoses and Fittings Visually inspect for damage leaks and loose connections Repair all leaks or damage and tighten l...

Page 7: ...120D 10 14 0 30 LC2H180T LC2H250Q To replace oil remove fill plug and add oil to the reduction gear assembly replace plug Refer to Product Parts Information Manual n Seals and Bearings If hoist is dis...

Page 8: ...ATION OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED STATUTORY OR OTHERWISE AND ALL IMPLIED WARRANTIES AND CONDITIONS RELATING TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIME...

Page 9: ...er Balance Valve 40 cm3 60b no load 85b F D B A Top Limit Relief Valve Calibration Pressure Bottom Limit Relief Valve Lifting Port Dwg MHP3136 Throat Width A Dwg MHP0040 Dwg MHP0111 Dwg MHP0102 Ingers...

Page 10: ...Dwg MHP2990 Mounting Capscrew A Jam Nut B Adjustment Screw C Dwg MHP2991 Rack Segment Lower Beam Flange A Hoist Trolley Drive Assembly Mounted This Side Fillet Weld Allow 1 4 inch 6 5 mm clearance be...

Page 11: ...SERVICE NOTES Form MHD56465 Edition 3 11...

Page 12: ...www ingersollrandproducts com...

Reviews: