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ENGLISH

LUBRICATION

To ensure continued satisfactory operation of the hoist, all points requiring lubrication must be
serviced with the correct lubricant at the proper time interval as indicated for each assembly. Correct
lubrication is one of the most important factors in maintaining efficient operation.

The lubrication intervals recommended in this manual are based on intermittent operation of the hoist
eight hours each day, five days per week. If the hoist is operated almost continuously or more than
the eight hours each day, more frequent lubrication will be required. Also, the lubricant types and
change intervals are based on operation in an environment relatively free of dust, moisture, and
corrosive fumes. Use only those lubricants recommended. Other lubricants may affect the performance
of the hoist. Failure to observe this precaution may result in damage to the hoist and/or its associated
components.

General Lubrication Information

The top and bottom hooks are supported by thrust bearings. These bearings require to be packed with
a standard No. 2 multipurpose grease at regular intervals. Neglect of proper lubrication will lead to
bearing failure. Contact your nearest 

Ingersoll-Rand

 service repair center for aditional information.

CAUTION

Do not use automotive type detergent oil. Detergents will delaminate the motor vanes in

MLK and HLK hoists and cause premature failure.

Air Line Lubricator

Lubricate the hoist supply air with  SAE 30W non-detergent motor oil (minimum viscosity 135 Cst
at 40° C (104° F)) from an in-line lubricator. The use of detergent oil may cause premature failure.

Load Chain

WARNING

Failure to maintain clean and well lubricated load chain will result in rapid load chain wear

that can lead to chain failure which can cause severe injury, death or substantial property
damage.

1.

Lubricate each link of the load chain weekly. Apply new lubricant over existing layer.

2.

In severe applications or corrosive environment, lubricate more frequently than normal.

3.

Lubricate hook and hook latch pivot points with the same lubricant used on the load chain.

4.

To remove rust or abrasive dust buildup, clean chain with acid free solvent. After cleaning,
lubricate the chain.

5.

Use 

Ingersoll-Rand

LUBRI-LINK-GREEN or a SAE 50 to 90 EP oil.

Hook and Suspension Assemblies

1.

Lubricate the hook and hook latch pivot points. Hook and latch should swivel/pivot freely.

2.

Use 

Ingersoll-Rand

LUBRI-LINK-GREEN or a SAE 50 to 90 EP oil.

3.

On HL4500K and HL6000K hoists Lubricate the Idler wheel bearings in the upper suspension
housing and bottom hook assembly with 

Ingersoll-Rand

 No. 68 Grease or a good quality No.

2 multipurpose grease.

4.

On HL4500K and HL6000K hoists after each 300 hours of operation or more frequently if hoist
is operating in a contaminated atmosphere, inject 2 or 3 shots of grease from a grease gun into
grease fittings in the end of the idler wheel shafts.

13

Summary of Contents for HL1000K-E

Page 1: ...ODELES DE PALANS A CHAINE PNEUMATIQUES MLK et HLK MANUALE DI ISTRUZIONI PER L INSTALLAZIONE E IL FUNZIONAMENTO DEI PARANCHI A CATENA PNEUMATICI MODELLI MLK e HLK H NDBOK for MONTERING OG BRUK AV TRYKK...

Page 2: ...is used to indicate the presence of a hazard which will or can cause minor injury or property damage if the warning is ignored Notice is used to notify people of installation operation or maintenance...

Page 3: ...afe practices to avoid and are not necessarily limited to the following list Refer to specific sections in the manual for additional safety information 1 Only allow people trained in safety and operat...

Page 4: ...low the chain to be exposed to extremely cold weather Do not apply loads to a cold chain WARNING LABEL Each hoist is supplied from the factory with the warninglabelshown Ifthelabelisnotattached to you...

Page 5: ...0 3 1 4 3 3 2 2 87 5 5625 HL6000K E 6000 4 1 2 3 2 6 1 5 112 5 7500 Sound measurements have been made in accordance with ISO 11201 ISO 3744 3746 and ISO 4871 test specifications for sound from pneumat...

Page 6: ...in to pile naturally in the chain container Piling the chain carelessly into the container by hand may lead to kinking or twisting that will jam the hoist 1 Check the chain container size to make sure...

Page 7: ...hauls Moisture traps can help to eliminate moisture Other methods such as an air receiver which collects moisture before it reaches the motor or an aftercooler at the compressor that cools the air pri...

Page 8: ...perception The hoist operator must be carefully instructed in his duties and must understand the operation of the hoist including a study of the manufacturer s literature The operator must be aware of...

Page 9: ...r pendant is required Refer to manufacturers information on Pendant Throttle Handle Assemblies for two and three motor functions The pendant control throttle uses two separate levers for hoist operati...

Page 10: ...al parts of each hoist These reports should be dated signed by the person who performed the inspection and kept on file where they are readily available for review NOTICE The external placement of cod...

Page 11: ...STEM Visually inspect all connections fittings hoses and components for indication of air leaks Repair any leaks found Check and clean filters if equipped 5 CONTROLS Duringoperationofhoist verifyrespo...

Page 12: ...r pins and other fasteners on hooks hoist body and chain bucket if used Replace if missing and tighten or secure if loose 2 ALL COMPONENTS Inspect for wear damage distortion deformation and cleanlines...

Page 13: ...securely attached to the hoist Secure or replace if necessary 13 LIMIT ASSEMBLY Check throttle lever moves freely To limit hook downward travel the loop in the slack chain side must contact the throt...

Page 14: ...d HLK hoists and cause premature failure Air Line Lubricator Lubricate the hoist supply air with SAE 30W non detergent motor oil minimum viscosity 135 Cst at 40 C 104 F from an in line lubricator The...

Page 15: ...Ingersoll Rand will not accept any returned goods for warranty or service work unless prior arrangements have been made and written authorization has been provided from the location where the goods we...

Page 16: ...skade dersom advarselen ignoreres Denne merknaden formidler viktig informasjon om montering bruk eller vedlikehold men er ikke forbundet med fare Sammendrag av sikkerhetsinformasjon ADVARSEL Trykkluf...

Page 17: ...r ikke n dvendigvistattmedidenneoversikten Deulikedeleneavdenneh ndbokeninneholderytterligere opplysninger om trygg bruk av produktene 1 Trykkluft taljen skal kun betjenes av personer som har gjennomg...

Page 18: ...l alltid holdes under oppsyn 28 Last som henger fra trykkluft taljen skal aldri sveises eller skj res 29 Kjettingen p trykkluft taljen skal aldri brukes som en sveiseelektrode 30 Trykkluft taljen skal...

Page 19: ...yd effekt niv dBA Hastighet ved nom last m m Hastighet uten last m m Vekt av krokopphengt trykkluft talje ved 3 m 10 fot l ft kg Nominell grense for l ftesperre for overlast kg opp ned opp ned ML250KS...

Page 20: ...nes og den tilh rende luftepluggen skal monteres f r trykkluft taljen tas i bruk N r trykkluft taljen henger i normal loddrett stilling m det kontrolleres at oljeniv et i girkassen n r opp til kontrol...

Page 21: ...m raskt kan frakobles blir brukt ved trykkluft taljens luftinntak skal luftpassasjen i disse v re minimum 10 mm 3 8 tomme Bruk av tynnere r rdeler reduserer yteevnen MERK Trykkluft taljen skal alltid...

Page 22: ...kluft taljen brukes med et annet lufttrykk kan det v re n dvendig justere avtappingsskruene Juster avtappingsskruene p f lgende m te for oppn maksimal ytelse og kontroll 1 L sne l semutteren p justeri...

Page 23: ...gerer 7 Kontroller at l pevognen hvis en slik benyttes og kroken beveger seg i samme retning som pilene eller informasjonen p styringsenheten 8 Kontroller at trykkluft taljen er forsvarlig festet til...

Page 24: ...r sikker p at utstyret brukes p en forsvarlig m te i henhold til de angitte spesifikasjonene Utstyr som anvendes regelmessig skal kontrolleres ofte En mer omfattende inspeksjon skal dessuten foretas m...

Page 25: ...n oppdages i tide 1 DRIFT Se etter utvendige tegn eller lytt etter unormale lyder f eks knuselyder som kan v re en indikasjon p et problem Kontroller at alle styringsfunksjoner virker p en tilfredssti...

Page 26: ...s Hvis trykkluft taljenreagererlangsomtellerbevegelseneikkeertilfredsstillende skalikketrykkluft taljen brukes f r alle manglene er rettet opp 6 KROKL S Kontroller at krokl sen fungerer som den skal S...

Page 27: ...il n rmeste service og reparasjonsverksted som representerer Ingersoll Rand 3 KROKER Kontroller at ingen av krokene har sprekker Bruk magnetkorn eller fargepenetrant til lokalisere sprekker Sjekk krok...

Page 28: ...ut hvis det er n dvendig 13 GRENSEINNRETNINGER Kontrolleratbetjeningsspakenkanbevegesuhindret Hviskrokens nedadg ende bevegelse skal begrenses m l kken p siden med den slakke kjettingen v re i kontakt...

Page 29: ...e ikke sm res p en tilfredsstillende m te vil de svikte Flere opplysninger om dette kan f s ved henvendelse til n rmeste service og reparasjonsverksted for Ingersoll Rand OBS Rengj ringsoljer som er b...

Page 30: ...L6000K skal 2 3 innspr ytinger med olje skytes inn i sm reniplene i enden av tomgangshjulakslene ved hjelp av en sm repistol etter 300 timers bruk Denne sm ringen skal eventuelt foretas med kortere me...

Page 31: ...reparasjon eller bytte av trykkluft taljer som returneres med pne b yde eller vridde kroker eller som mangler kjetting og kroker H ndtering av gamle trykkluft taljer Trykkluft taljer som ikke lenger e...

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