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ENGLISH

This manual has been produced by 

Ingersoll-Rand

 to provide dealers, mechanics, operators and

company personnel with the information required to install and operate the products described
herein.
It is extremely important that mechanics and operators be familiar with the servicing procedures of
these products, or like or similar products, and are physically capable of conducting the procedures.
These personnel shall have a general working knowledge that includes:

Proper and safe use and application of mechanics common hand tools as well as special

Ingersoll-Rand

or recommended tools.

Safety procedures, precautions and work habits established by accepted industry standards.

Ingersoll-Rand

can not know of, nor provide all the procedures by which product operations or

repairs may be conducted and the hazards and/or results of each method. If operation or maintenance
procedures not specifically recommended by the manufacturer are conducted, it must be ensured that
product safety is not endangered by the actions taken. If unsure of an operation or maintenance
procedure or step, personnel should place the product in a safe condition and contact supervisors and/
or the factory for technical assistance.

SAFE OPERATING INSTRUCTIONS

Ingersoll-Rand

 recognizes that most companies who use hoists have a safety program in force in

their plants.  In the event you are aware that some conflict exists between a rule set forth in this
publication and a similar rule already set by an individual company, the more stringent of the two
should take precedence.

Safe Operating Instructions are provided to make an operator aware of unsafe practices to avoid and
are not necessarily limited to the following list. Refer to specific sections in the manual for additional
safety information.
1.

Only allow people, trained in safety and operation of this product, to operate the hoist.

2.

Only operate a hoist if you are physically fit to do so.

3.

When a “DO NOT OPERATE” sign is placed on the hoist or controls, do not operate the hoist
until the sign has been removed by designated personnel.

4.

Before each shift, the operator should inspect the hoist for wear or damage.

5.

Never us a hoist which inspection indicates is worn or damaged.

6.

Periodically, inspect the hoist thoroughly and replace worn or damaged parts.

7.

Lubricate the hoist regularly.

8.

Do not use hoist if hook latch on a hook has been sprung or broken.

9.

Check that the hook latches are engaged before using.

10. Never splice a hoist chain by inserting a bolt between links.
11. Only lift loads less than or equal to the rated capacity of the hoist.  See “SPECIFICATIONS”

section.

12. When using two hoists to suspend one load, select two hoists each having a rated capacity equal

to or more than the load.  This provides adequate safety in the event of a sudden load shift.

13. Never place your hand inside the throat area of a hook.
14. Never use the hoist load chain as a sling.
15. Never operate a hoist when the load  is not centered under the hook.  Do not “side pull” or “yard.”
16. Never operate a hoist with twisted, kinked, “capsized” or damaged load chain.
17. Do not force a chain or hook into place by hammering.
18. Never insert the point of the hook into a chain link.
19. Be certain the load is properly seated in the saddle of the hook and the hook latch is engaged.
20. Do not support the load on the tip of the hook.
21. Never run the load chain over a sharp edge.  Use a sheave.
22. Pay attention to the load at all times when operating the hoist.

2

Summary of Contents for HL1000K-E

Page 1: ...ODELES DE PALANS A CHAINE PNEUMATIQUES MLK et HLK MANUALE DI ISTRUZIONI PER L INSTALLAZIONE E IL FUNZIONAMENTO DEI PARANCHI A CATENA PNEUMATICI MODELLI MLK e HLK H NDBOK for MONTERING OG BRUK AV TRYKK...

Page 2: ...is used to indicate the presence of a hazard which will or can cause minor injury or property damage if the warning is ignored Notice is used to notify people of installation operation or maintenance...

Page 3: ...afe practices to avoid and are not necessarily limited to the following list Refer to specific sections in the manual for additional safety information 1 Only allow people trained in safety and operat...

Page 4: ...low the chain to be exposed to extremely cold weather Do not apply loads to a cold chain WARNING LABEL Each hoist is supplied from the factory with the warninglabelshown Ifthelabelisnotattached to you...

Page 5: ...0 3 1 4 3 3 2 2 87 5 5625 HL6000K E 6000 4 1 2 3 2 6 1 5 112 5 7500 Sound measurements have been made in accordance with ISO 11201 ISO 3744 3746 and ISO 4871 test specifications for sound from pneumat...

Page 6: ...in to pile naturally in the chain container Piling the chain carelessly into the container by hand may lead to kinking or twisting that will jam the hoist 1 Check the chain container size to make sure...

Page 7: ...hauls Moisture traps can help to eliminate moisture Other methods such as an air receiver which collects moisture before it reaches the motor or an aftercooler at the compressor that cools the air pri...

Page 8: ...perception The hoist operator must be carefully instructed in his duties and must understand the operation of the hoist including a study of the manufacturer s literature The operator must be aware of...

Page 9: ...r pendant is required Refer to manufacturers information on Pendant Throttle Handle Assemblies for two and three motor functions The pendant control throttle uses two separate levers for hoist operati...

Page 10: ...al parts of each hoist These reports should be dated signed by the person who performed the inspection and kept on file where they are readily available for review NOTICE The external placement of cod...

Page 11: ...STEM Visually inspect all connections fittings hoses and components for indication of air leaks Repair any leaks found Check and clean filters if equipped 5 CONTROLS Duringoperationofhoist verifyrespo...

Page 12: ...r pins and other fasteners on hooks hoist body and chain bucket if used Replace if missing and tighten or secure if loose 2 ALL COMPONENTS Inspect for wear damage distortion deformation and cleanlines...

Page 13: ...securely attached to the hoist Secure or replace if necessary 13 LIMIT ASSEMBLY Check throttle lever moves freely To limit hook downward travel the loop in the slack chain side must contact the throt...

Page 14: ...d HLK hoists and cause premature failure Air Line Lubricator Lubricate the hoist supply air with SAE 30W non detergent motor oil minimum viscosity 135 Cst at 40 C 104 F from an in line lubricator The...

Page 15: ...Ingersoll Rand will not accept any returned goods for warranty or service work unless prior arrangements have been made and written authorization has been provided from the location where the goods we...

Page 16: ...skade dersom advarselen ignoreres Denne merknaden formidler viktig informasjon om montering bruk eller vedlikehold men er ikke forbundet med fare Sammendrag av sikkerhetsinformasjon ADVARSEL Trykkluf...

Page 17: ...r ikke n dvendigvistattmedidenneoversikten Deulikedeleneavdenneh ndbokeninneholderytterligere opplysninger om trygg bruk av produktene 1 Trykkluft taljen skal kun betjenes av personer som har gjennomg...

Page 18: ...l alltid holdes under oppsyn 28 Last som henger fra trykkluft taljen skal aldri sveises eller skj res 29 Kjettingen p trykkluft taljen skal aldri brukes som en sveiseelektrode 30 Trykkluft taljen skal...

Page 19: ...yd effekt niv dBA Hastighet ved nom last m m Hastighet uten last m m Vekt av krokopphengt trykkluft talje ved 3 m 10 fot l ft kg Nominell grense for l ftesperre for overlast kg opp ned opp ned ML250KS...

Page 20: ...nes og den tilh rende luftepluggen skal monteres f r trykkluft taljen tas i bruk N r trykkluft taljen henger i normal loddrett stilling m det kontrolleres at oljeniv et i girkassen n r opp til kontrol...

Page 21: ...m raskt kan frakobles blir brukt ved trykkluft taljens luftinntak skal luftpassasjen i disse v re minimum 10 mm 3 8 tomme Bruk av tynnere r rdeler reduserer yteevnen MERK Trykkluft taljen skal alltid...

Page 22: ...kluft taljen brukes med et annet lufttrykk kan det v re n dvendig justere avtappingsskruene Juster avtappingsskruene p f lgende m te for oppn maksimal ytelse og kontroll 1 L sne l semutteren p justeri...

Page 23: ...gerer 7 Kontroller at l pevognen hvis en slik benyttes og kroken beveger seg i samme retning som pilene eller informasjonen p styringsenheten 8 Kontroller at trykkluft taljen er forsvarlig festet til...

Page 24: ...r sikker p at utstyret brukes p en forsvarlig m te i henhold til de angitte spesifikasjonene Utstyr som anvendes regelmessig skal kontrolleres ofte En mer omfattende inspeksjon skal dessuten foretas m...

Page 25: ...n oppdages i tide 1 DRIFT Se etter utvendige tegn eller lytt etter unormale lyder f eks knuselyder som kan v re en indikasjon p et problem Kontroller at alle styringsfunksjoner virker p en tilfredssti...

Page 26: ...s Hvis trykkluft taljenreagererlangsomtellerbevegelseneikkeertilfredsstillende skalikketrykkluft taljen brukes f r alle manglene er rettet opp 6 KROKL S Kontroller at krokl sen fungerer som den skal S...

Page 27: ...il n rmeste service og reparasjonsverksted som representerer Ingersoll Rand 3 KROKER Kontroller at ingen av krokene har sprekker Bruk magnetkorn eller fargepenetrant til lokalisere sprekker Sjekk krok...

Page 28: ...ut hvis det er n dvendig 13 GRENSEINNRETNINGER Kontrolleratbetjeningsspakenkanbevegesuhindret Hviskrokens nedadg ende bevegelse skal begrenses m l kken p siden med den slakke kjettingen v re i kontakt...

Page 29: ...e ikke sm res p en tilfredsstillende m te vil de svikte Flere opplysninger om dette kan f s ved henvendelse til n rmeste service og reparasjonsverksted for Ingersoll Rand OBS Rengj ringsoljer som er b...

Page 30: ...L6000K skal 2 3 innspr ytinger med olje skytes inn i sm reniplene i enden av tomgangshjulakslene ved hjelp av en sm repistol etter 300 timers bruk Denne sm ringen skal eventuelt foretas med kortere me...

Page 31: ...reparasjon eller bytte av trykkluft taljer som returneres med pne b yde eller vridde kroker eller som mangler kjetting og kroker H ndtering av gamle trykkluft taljer Trykkluft taljer som ikke lenger e...

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