Ingersoll-Rand EAC180-300AK Installation & Operation Manual Download Page 7

General Information

RT-SVX052A-EN

Verify that the power supply complies with the unit 
nameplate specifications.

Visually inspect the exterior of the unit, including the 
roof, for signs of shipping damage.

Visually inspect the internal components for shipping 
damage as soon as possible after delivery and before 
it is stored. Do not walk on the sheet metal base pans.

If concealed damage is discovered, notify the carrier’s 
terminal of damage immediately by phone and by 
mail. Concealed damage must be reported within 15 
days.

Request an immediate joint inspection of the 
damage by the carrier and the consignee.

Do not remove damaged material from the 
receiving location.

Take photos of the damage, if possible. The owner 
must provide reasonable evidence that the damage 
did not occur after delivery.

Notify the appropriate sales representative before 
installing or repairing a damaged unit.

Precautionary Measures

Avoid breathing fiberglass dust.

Use a NIOSH approved dust/mist respirator.

Avoid contact with the skin or eyes. Wear long-sleeved, 
loose-fitting clothing, gloves, and eye protection.

Wash clothes separately from other clothing: rinse 
washer thoroughly.

Operations such as sawing, blowing, tear-out, and 
spraying may generate fiber concentrations requiring 
additional respiratory protection. Use the appropriate 
NIOSH approved respiration in these situations.

First Aid Measures

Eye Contact - Flush eyes with water to remove dust. If 
symptoms persist, seek medical attention.

Skin Contact - Wash affected areas gently with soap 
and warm water after handling.

Storage

Take precautions to prevent condensate from forming 
inside the unit’s electrical compartments and motors if:

The unit is stored before it is installed; or,

The unit is set on the roof curb, and temporary heat is 
provided in the building. Isolate all side panel service 
entrances and base pan openings (e.g., conduit holes, 
S/A and R/ A openings, and flue openings) from the 
ambient air until the unit is ready for start-up.

Note:

Do not use the unit’s heater for temporary heat 
without first completing the start-up procedure 
detailed under 

“Start Up,” p. 22

.

The manufacturer will not assume any responsibility for 
equipment damage resulting from condensate 
accumulation on the unit’s electrical and/or mechanical 
components.

Unit Clearances

Figure 1, p. 8

 illustrates the minimum operating and 

service clearances for either a single or multiple unit 
installation. These clearances are the minimum distances 
necessary to assure adequate serviceability, cataloged 
unit capacity, and peak operating efficiency.

Providing less than the recommended clearances may 
result in condenser coil starvation, “short-circuiting” of 
exhaust and economizer airflows, or recirculation of hot 
condenser air.

WARNING

Fiberglass Wool! 

Product contains fiberglass wool. Disturbing the 
insulation in this product during installation, 
maintenance or repair will expose you to airborne 
particles of glass wool fibers and ceramic fibers known 
to the state of California to cause cancer through 
inhalation. You MUST wear all necessary Personal 
Protective Equipment (PPE) including gloves, eye 
protection, a NIOSH approved dust/mist respirator, long 
sleeves and pants when working with products 
containing fiberglass wool. Exposition to glass wool 
fibers without all necessary PPE equipment could result 
in cancer, respiratory, skin or eye irritation, which could 
result in death or serious injury. 

Summary of Contents for EAC180-300AK

Page 1: ...ing Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on t...

Page 2: ...icates a potentially hazardous situation which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could r...

Page 3: ...r contact a qualified service organization with qualified experienced HVAC technicians to properly diagnose and repair this equipment WARNING Proper Field Wiring and Grounding Required All field wirin...

Page 4: ...tions 20 Unit Disconnect FIYUDC 20 Pre Start 21 Verifying Proper Air Flow Units with Belt Drive Indoor Fan 21 Electromechanical Controls Test Procedure 21 Start Up 22 Economizer Start Up 22 Compressor...

Page 5: ...halpy 0 100 without Barometric Relief4 F Economizer Reference Enthalpy 0 100 with Barometric Relief1 4 G Economizer Comparative Enthalpy 0 100 without Barometric Relief4 H Economizer Comparative Entha...

Page 6: ...o fieldadjustments andthe module willautomatically reset from a fault condition Discharge Line Thermostat Control The high pressure controls and discharge line thermostats are wired in series between...

Page 7: ...rom forming inside the unit s electrical compartments and motors if The unit is stored before it is installed or The unit is set on the roof curb and temporary heat is provided in the building Isolate...

Page 8: ...8 RT SVX052A EN Dimensional Data Figure 1 Typical installation clearance for single and multiple unit applications 5 8 5 0...

Page 9: ...RT SVX052A EN 9 Dimensional Data Figure 2 Cooling with optional electrical heat units overview Figure 3 Cooling with optional electrical units front side views 15 25 tons standard efficiency...

Page 10: ...52A EN Dimensional Data Figure 4 Cooling with optional electrical heat units plan view 15 25 tons standard efficiency Figure 5 Foundation units back view horizontal configuration 15 25 tons standard e...

Page 11: ...ndard efficiency Figure 7 Downflow duct connections field fabricated 15 25 tons standard efficiency 9 1 25 4 MM CURB FLANGE LONG SIDES SHORT SIDES Notes Duct flanges mount 7 7 16 down inside the curb...

Page 12: ...onal Data Figure 8 Downflow unit clearance 15 25 tons standard efficiency Figure 9 Barometric relief and economizer 15 25 tons standard efficiency MOTORIZED DAMPER BAROMETRIC RELIEF IS FOR USE WITH A...

Page 13: ...RT SVX052A EN 13 Dimensional Data Figure 10 Manual damper 15 25 tons standard efficiency...

Page 14: ...438 357 416 54 37 25 EAC300A 2208 1888 664 457 345 422 53 35 a Weights are approximate Horizontal and downflow unit and corner weights may vary slightly b Weights do not include additional factory or...

Page 15: ...rs gaskets must be installed around the curb perimeter flange and the supply and return air opening flanges General Unit Requirements The checklist listed below is a summary of the steps required to s...

Page 16: ...ion which could result in condensate backup due to air lock Filter Installation Each unit ships with 2 inch filters installed The quantity of filters is determined by unit size Access to the filters i...

Page 17: ...anual Transformers rated greater than 50 Vac are equipped with internal circuit breakers If a circuit breaker trips turn Off all power to the unit before attempting to reset it The transformer is loca...

Page 18: ...life If the voltage imbalance isover 2 percent notify the proper agencies to correct the voltage problem before operating this equipment Electrical Phasing Three Phase Motors The compressor motor s an...

Page 19: ...e the following checklist in conjunction with the general checklist General Unit Requirements p 15 to ensure that the unit is properly installed and ready for operation Check all electrical connection...

Page 20: ...ty found on the unit nameplate and the N E C 4 Route low voltage class II control wiring through hole in base of unit but not through high voltage conduit Feedcontrolwiringthroughbushingprovided on si...

Page 21: ...0 using the setpoint potentiometer located on the Economizer Control ECA if applicable Electromechanical Controls Test Procedure See unit schematic for correct wire numbers Fan Test and Minimum Ventil...

Page 22: ...ning a compressor interchange any two leads at the compressor Terminal block to check the internal phasing Refer to the following illustration for the compressor terminal phase identification Do not a...

Page 23: ...ocedures outlined in the previous sections i e operating the unit in each of its modes through all available stages of cooling and heating perform these final checks before leaving the unit Program th...

Page 24: ...s number represents the force in pounds required to give the needed deflection 6 Compare the force scale reading Step 5 with the appropriate force value listed in Table 5 p 24 If the force reading is...

Page 25: ...6 p 26 If the operating pressures indicate a refrigerant shortage measure the system superheat For guidelines refer to Compressor Start Up p 22 Note Do NOT release refrigerant to the atmosphere If add...

Page 26: ...nks provided 1 Complete Unit Model Number _____________________________________________________ 2 Unit Serial Number _____________________________________________________ 3 Wiring Diagram Numbers from...

Page 27: ...nit operations down Unit Economizer Control ECA Verify Economizer Status by Economizer Actuator ECA LED indicator OFF No Power or Failure ON Normal OK to Economize Slow Flash Normal Not OK to Economiz...

Page 28: ...low Schematic Type Voltage Diagram Number Description Constant Volume Power 208 230 380 2313 2202 EAC180 300 EAD180 300 60Hz Cooling only Electric Heat Control 208 230 380 2313 2207 EAC180 300 EAD180...

Page 29: ...may also have other rights which vary from state to state Trane 2701 Wilma Rudolph Blvd Clarksville TN 37040 1008 Attention Manager Product Service GW 602 4800 This warranty is for commercial usage of...

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Page 32: ...portfolio of advanced controls and HVAC systems comprehensive building services and parts For more information visit www IRCO com The manufacturer has a policy of continuous product and product data...

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