Ingersoll-Rand EAC180-300AK Installation & Operation Manual Download Page 19

Installation

RT-SVX052A-EN

19 

Observe the ABC and CBA phase indicator lights on the 
face of the sequencer. The ABC indicator light will glow 
if the phase is ABC. If the CBA indicator light glows, 
open the disconnect switch or circuit protection switch 
and reverse any two power wires.

Restore the main electrical power and recheck the 
phasing. If the phasing is correct, open the disconnect 
switch or circuit protection switch and remove the 
phase sequence indicator.

Compressor Crankcase Heaters

Each compressor can be equipped with a crankcase 
heater. The proper operation of the crankcase heater is 
important to maintain an elevated compressor oil 
temperature during the “Off” cycle to reduce oil foaming 
during compressor starts. Oil foaming occurs when 
refrigerant condenses in the compressor and mixes with 
the oil. In lower ambient conditions, refrigerant migration 
to the compressor could increase.

When the compressor starts, the sudden reduction in 
crankcase pressure causes the liquid refrigerant to boil 
rapidly causing the oil to foam. This condition could 
damage compressor bearings due to reduced lubrication 
and could cause compressor mechanical failures.

Before starting the unit in the “Cooling” mode, set the 
system switch to the “Off” position and turn the main 
power disconnect to the “On” position and allow the 
crankcase heater to operate a minimum of 8 hours.

Before closing the main power disconnect switch, insure 
that the “System”selection switch is in the “Off” position 
and the “Fan” selection switch is in the “Auto” position.

Close the main power disconnect switch and the unit 
mounted disconnect switch, if applicable.

Checklist

Use the following checklist in conjunction with the general 
checklist (

“General Unit Requirements,” p. 15

) to ensure 

that the unit is properly installed and ready for operation.

Check all electrical connections for tightness and 
“point of termination” accuracy.

Verify that the condenser airflow is unobstructed.

Verify that the condenser fan and indoor blower turn 
freely without rubbing and are properly tightened on 
the shafts.

Check the supply fan belts for proper tension and the 
fan bearings for sufficient lubrication. If the belts 
require adjustment, or if the bearings need lubricating, 
refer to the maintenance section of this manual for 
instructions.

Verify that a condensate trap is installed and the piping 
is properly sized and pitched.

Verify that the correct size and number of filters are in 
place.

Inspect the interior of the unit for tools and debris and 
install all panels in preparation for starting the unit.

WARNING

Live Electrical Components!

During installation, testing, servicing and 
troubleshooting of this product, it may be necessary to 
work with live electrical components. Have a qualified 
licensed electrician or other individual who has been 
properly trained in handling live electrical components 
perform these tasks. Failure to follow all electrical 
safety precautions when exposed to live electrical 
components could result in death or serious injury.

NOTICE: 

Compressors Failure!

Unit must be powered and crankcase heaters energized 
at least 8 hours BEFORE compressors are started. This 
will protect the compressors from premature failure. 

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote 
disconnects before servicing. Follow proper lockout/
tagout procedures to ensure the power can not be 
inadvertently energized. Failure to disconnect power 
before servicing could result in death or serious injury.

Summary of Contents for EAC180-300AK

Page 1: ...ing Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on t...

Page 2: ...icates a potentially hazardous situation which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could r...

Page 3: ...r contact a qualified service organization with qualified experienced HVAC technicians to properly diagnose and repair this equipment WARNING Proper Field Wiring and Grounding Required All field wirin...

Page 4: ...tions 20 Unit Disconnect FIYUDC 20 Pre Start 21 Verifying Proper Air Flow Units with Belt Drive Indoor Fan 21 Electromechanical Controls Test Procedure 21 Start Up 22 Economizer Start Up 22 Compressor...

Page 5: ...halpy 0 100 without Barometric Relief4 F Economizer Reference Enthalpy 0 100 with Barometric Relief1 4 G Economizer Comparative Enthalpy 0 100 without Barometric Relief4 H Economizer Comparative Entha...

Page 6: ...o fieldadjustments andthe module willautomatically reset from a fault condition Discharge Line Thermostat Control The high pressure controls and discharge line thermostats are wired in series between...

Page 7: ...rom forming inside the unit s electrical compartments and motors if The unit is stored before it is installed or The unit is set on the roof curb and temporary heat is provided in the building Isolate...

Page 8: ...8 RT SVX052A EN Dimensional Data Figure 1 Typical installation clearance for single and multiple unit applications 5 8 5 0...

Page 9: ...RT SVX052A EN 9 Dimensional Data Figure 2 Cooling with optional electrical heat units overview Figure 3 Cooling with optional electrical units front side views 15 25 tons standard efficiency...

Page 10: ...52A EN Dimensional Data Figure 4 Cooling with optional electrical heat units plan view 15 25 tons standard efficiency Figure 5 Foundation units back view horizontal configuration 15 25 tons standard e...

Page 11: ...ndard efficiency Figure 7 Downflow duct connections field fabricated 15 25 tons standard efficiency 9 1 25 4 MM CURB FLANGE LONG SIDES SHORT SIDES Notes Duct flanges mount 7 7 16 down inside the curb...

Page 12: ...onal Data Figure 8 Downflow unit clearance 15 25 tons standard efficiency Figure 9 Barometric relief and economizer 15 25 tons standard efficiency MOTORIZED DAMPER BAROMETRIC RELIEF IS FOR USE WITH A...

Page 13: ...RT SVX052A EN 13 Dimensional Data Figure 10 Manual damper 15 25 tons standard efficiency...

Page 14: ...438 357 416 54 37 25 EAC300A 2208 1888 664 457 345 422 53 35 a Weights are approximate Horizontal and downflow unit and corner weights may vary slightly b Weights do not include additional factory or...

Page 15: ...rs gaskets must be installed around the curb perimeter flange and the supply and return air opening flanges General Unit Requirements The checklist listed below is a summary of the steps required to s...

Page 16: ...ion which could result in condensate backup due to air lock Filter Installation Each unit ships with 2 inch filters installed The quantity of filters is determined by unit size Access to the filters i...

Page 17: ...anual Transformers rated greater than 50 Vac are equipped with internal circuit breakers If a circuit breaker trips turn Off all power to the unit before attempting to reset it The transformer is loca...

Page 18: ...life If the voltage imbalance isover 2 percent notify the proper agencies to correct the voltage problem before operating this equipment Electrical Phasing Three Phase Motors The compressor motor s an...

Page 19: ...e the following checklist in conjunction with the general checklist General Unit Requirements p 15 to ensure that the unit is properly installed and ready for operation Check all electrical connection...

Page 20: ...ty found on the unit nameplate and the N E C 4 Route low voltage class II control wiring through hole in base of unit but not through high voltage conduit Feedcontrolwiringthroughbushingprovided on si...

Page 21: ...0 using the setpoint potentiometer located on the Economizer Control ECA if applicable Electromechanical Controls Test Procedure See unit schematic for correct wire numbers Fan Test and Minimum Ventil...

Page 22: ...ning a compressor interchange any two leads at the compressor Terminal block to check the internal phasing Refer to the following illustration for the compressor terminal phase identification Do not a...

Page 23: ...ocedures outlined in the previous sections i e operating the unit in each of its modes through all available stages of cooling and heating perform these final checks before leaving the unit Program th...

Page 24: ...s number represents the force in pounds required to give the needed deflection 6 Compare the force scale reading Step 5 with the appropriate force value listed in Table 5 p 24 If the force reading is...

Page 25: ...6 p 26 If the operating pressures indicate a refrigerant shortage measure the system superheat For guidelines refer to Compressor Start Up p 22 Note Do NOT release refrigerant to the atmosphere If add...

Page 26: ...nks provided 1 Complete Unit Model Number _____________________________________________________ 2 Unit Serial Number _____________________________________________________ 3 Wiring Diagram Numbers from...

Page 27: ...nit operations down Unit Economizer Control ECA Verify Economizer Status by Economizer Actuator ECA LED indicator OFF No Power or Failure ON Normal OK to Economize Slow Flash Normal Not OK to Economiz...

Page 28: ...low Schematic Type Voltage Diagram Number Description Constant Volume Power 208 230 380 2313 2202 EAC180 300 EAD180 300 60Hz Cooling only Electric Heat Control 208 230 380 2313 2207 EAC180 300 EAD180...

Page 29: ...may also have other rights which vary from state to state Trane 2701 Wilma Rudolph Blvd Clarksville TN 37040 1008 Attention Manager Product Service GW 602 4800 This warranty is for commercial usage of...

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Page 32: ...portfolio of advanced controls and HVAC systems comprehensive building services and parts For more information visit www IRCO com The manufacturer has a policy of continuous product and product data...

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