Ingersoll-Rand Club Car Carryall 272 Owner'S Manual Download Page 11

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General Information

2007 Carryall 272/Turf 272 Gasoline Vehicle Owner’s Manual (Europe)

Page 9

WARNING

• Frame ground – Do not allow tools or other metal objects to contact frame when

disconnecting battery cables or other electrical wiring. Do not allow a positive wire to touch
the vehicle frame, engine, or any other metal component.

• Wear safety glasses or approved eye protection when servicing the vehicle. Wear a full face

shield and rubber gloves when working on or near batteries.

• Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the

vehicle.

• Use insulated tools when working near batteries or electrical connections. Use extreme

caution to avoid shorting of components or wiring.

GENERAL INFORMATION

Throughout this manual, important vehicle information and features are highlighted. We urge the owner/oper-
ator to read and understand this manual.

MODEL IDENTIFICATION

The serial number of each vehicle is printed on a bar code decal mounted on the frame directly above the
accelerator pedal (Example: AD0601-583947)

(Figure 2)

. There is also a second serial number decal

mounted on the front body frame behind the instrument panel. The instrument panel must be removed to view
this decal.

See following NOTE.

NOTE:

Have the vehicle serial number available when ordering parts or making inquiries.

Figure 2 Serial Number

SERIAL NUMBER

AD0601-583947

P O BOX 204658
AUGUSTA GA 30917

Club Car

Summary of Contents for Club Car Carryall 272

Page 1: ...Owner s Manual 2007 272 Utility Vehicles for Europe Gasoline Carryall 272 Europe Turf 272 Europe ...

Page 2: ......

Page 3: ...l damages that result from the use of the material in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car Inc The information contained in this document is subject to change without notice Club Car reserves the ri...

Page 4: ...mend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your Club Car vehicle needs repairs or service we recommend that your local authorized Club Car representative perform them For the name and address of the Club Car representative nearest you logon to our...

Page 5: ...n and Daily Safety Checklist 14 Performance Inspection 15 Driving Instructions 15 Loading and Unloading 18 Towing with the Vehicle 19 Transporting on a Trailer 19 Storage 20 Maintenance 22 Periodic Service Schedule 23 Periodic Lubrication Schedule 25 Master Cylinder 26 Engine Oil Level Check 26 Fueling Instructions 30 Battery 31 Cleaning the Vehicle 32 Accessories 32 Subsequent Owner Registration ...

Page 6: ...R OR FALLING OFF MAY CAUSE DEATH Read operators manual and operating instructions Remain seated and hold on to seat handle while moving Drive slowly in turns and straight up and down slopes Do not start vehicle until all occupants are seated One 1 person per seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Do not use differential lock ...

Page 7: ...iode wiring decal 5 Bed load warning decal 6 Fuel shut off valve on fuel tank 16 Fuel gauge hour meter 17 Light switch 26 Choke 27 Electric bed lift 7 Rotating parts decal on top of passenger side fender 18 Underage warning decal 19 Forward Reverse handle 28 Trailer hitch decal front and rear receiver hitches 8 Bed latch decal 9 Bed latch 20 Vehicle information decal 21 Gasoline warning decal on f...

Page 8: ...Vehicle Feature Identification Page 6 2007 Carryall 272 Turf 272 Gasoline Vehicle Owner s Manual Europe ...

Page 9: ...eration or warning decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your Club Car dealer ý DANGER A DANGER indicates an immediate hazard that will result in severe personal injury or death ý WARNING A WARNING indicates an immediate hazard that could result in severe...

Page 10: ...vehicle unattended or servicing the vehicle set the park brake place the Forward Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key Chock the wheels when servicing the vehicle Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance severe personal injury or death Any modification or change to the ve...

Page 11: ...king near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring GENERAL INFORMATION Throughout this manual important vehicle information and features are highlighted We urge the owner oper ator to read and understand this manual MODEL IDENTIFICATION The serial number of each vehicle is printed on a bar code decal mounted on the frame directly above the a...

Page 12: ...handle in the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving the vehicle With the differential lock engaged vehicle turning functions are greatly reduced To prevent loss of vehicle control when differential lock is engaged do not operate vehicle at speeds greater than half throttle and use caution when attempting to turn the vehicle KEY SWITCH The key swit...

Page 13: ... Rotate the handle towards the driver FORWARD to operate the vehicle in the forward direction or towards the passenger REVERSE to operate the vehicle in reverse The engine can be started only when the handle is in the straight up position NEU TRAL The engine must be at idle before shifting the Forward Reverse handle See WARNING and CAU TION on page 10 The vehicle operates at a reduced speed in rev...

Page 14: ...le latches into place To disengage pull up on the handle and press the button on the end of the handle Push handle down See following WARNING ý WARNING The park brake has multiple locking positions and should be firmly locked to prevent the vehicle from rolling CHOKE The choke 1 is located on the seat support panel below and to the left of the driver s left knee If the vehicle is hard to start in ...

Page 15: ...ock on paved surfaces The differential lock is used to provide better traction at the rear wheels when necessary Engaging the differ ential lock will transfer power to both rear wheels simultaneously Figure 8 1 To engage the differential lock slow the vehicle to no more than half throttle and pull differential lock handle toward the back of the vehicle The differential lock will engage when power ...

Page 16: ...r vehicle is thoroughly inspected and adjusted at the factory however upon receiving your new vehicle s you should become familiar with its controls indicators and operation Carefully inspect the vehi cle to be satisfied that it is in proper working condition before accepting delivery Use the following checklist as a guide to inspect your new vehicle This checklist and the Performance Inspe cation...

Page 17: ...ke should lock the wheels and hold the vehicle stationary on an incline of 20 or less Reverse buzzer The reverse buzzer should sound as a warning when the Forward Reverse handle is in the REVERSE position Steering The vehicle should be easy to steer and should not have any play in the steering wheel Accelerator After starting the engine with the key switch and placing the Forward Reverse handle in...

Page 18: ...ve slowly straight up and down slopes Avoid driving the vehicle on slopes exceeding 20 incline Avoid stopping a loaded vehicle on a hill If a loaded vehicle must be stopped on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could result in overturning the vehicle To help avoid possible injury to inattentive passengers and or damage to the vehicle ...

Page 19: ...ARD position while going downhill If you do you will not be able to shift into the REVERSE position or back into the FORWARD position until stopped Press the brake pedal as necessary and press the accelerator pedal partially when descending a hill With the accelerator pedal partially pressed the governor will cause the engine to assist the brakes in controlling downhill speed STOPPING THE VEHICLE ...

Page 20: ...n motion To help avoid shifting the vehicle load and possibly overturning the vehicle avoid sudden starts sudden stops and abrupt turns Make sure cargo is well secured The cargo s center of gravity may affect the handling steering and braking of the vehicle When the vehicle is loaded reduce speed and drive slowly in turns Avoid top heavy loads The center of gravity of a load should never exceed 15...

Page 21: ... TRANSPORTING ON A TRAILER ý WARNING Turn the fuel shut off valve to the closed OFF position Figure 10 Page 21 Do not allow riders in the trailer being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle t...

Page 22: ...e battery appears to be weak have it charged by a trained technician Use an automotive type 12 volt battery charger rated at 10 amps or less 3 Drain carburetor and seal the fuel tank 3 1 Place the Forward Reverse handle in the NEUTRAL position Turn the fuel shut off valve to the closed OFF position Figure 10 and run the engine until fuel remaining in the carburetor and fuel lines is depleted and t...

Page 23: ...t 1 2 Connect vent tube to fuel tank vent 2 Connect battery cables positive cable first and tighten terminals to 16 N m 12 ft lb 3 Completely open the fuel shut off valve Figure 11 Make sure the valve is fully open A partially closed fuel shut off valve Figure 12 combined with the use of the choke can result in a fouled spark plug and engine failure 4 Place the Forward Reverse handle in the NEUTRA...

Page 24: ...our local Club Car dealer for repairs and semiannual and annual periodic service ý WARNING If any problems are found during scheduled inspection or service do not operate the vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the v...

Page 25: ...icle malfunction property damage personal injury or death Lift only one end of the vehicle at a time Use a suitable lifting device chain hoist or hydraulic floor jack with 1000 lb 454 kg minimum lifting capacity Do not use lifting device to hold vehicle in raised position Use approved jack stands of proper weight capacity to support the vehicle and chock the wheels that remain on the floor When no...

Page 26: ...eck and adjust if necessary See Section 7 Steering and Front Suspension in the appropriate maintenance and service manual Electrical wiring and connections Check for tightness and damage Brake system Inspect master cylinder wheel cylinders brake lines and hoses for damage or leakage Check park brake cables for damage replace if necessary Check brake shoes and drums replace if necessary See Section...

Page 27: ...suspension 2 fittings Chassis Lube EP NLGI Grade 2 Check add brake fluid Use only DOT 5 silicone brake fluid Annually by trained technician only or every 100 hours of operation whichever comes first Check fill unitized transaxle to plug level 29 oz 85 liters 80 90 WT API class GL 3 or 80 90 WT AGMA class 5 EP gear lubricant Inspect front wheel bearings Repack as necessary Chassis Lube EP NLGI Grad...

Page 28: ...contamination ý CAUTION Use only DOT 5 silicone brake fluid Use of any other type brake fluid is not recommended ENGINE OIL LEVEL CHECK Even though the low oil warning lamp on the dash should illuminate if oil level becomes low engine oil level should be checked monthly Vehicle should be on a level surface when checking oil Do not overfill with oil ENGINE OIL LEVEL CHECK 1 Remove the oil level dip...

Page 29: ...ine compartment See following WARNING ý WARNING For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close the bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body c...

Page 30: ...ping into the engine base plate Use an empty quart one liter container and cut the bottom off at an angle then slide the open area of the container up and under the oil filter prior to removing Position the port of the plastic container so oil will be directed into the oil pan Figure 16 Or make a drip guard by folding a piece of card board thin metal or plastic under the oil filter forming a chann...

Page 31: ...ds on page 8 16 With the Forward Reverse handle in the NEUTRAL position start and run the engine for a few minutes Observe both the drain plug and the oil filter from under the vehicle and watch for oil leaks If leaks appear begin with step 1 and repeat the appropriate step for either or both items to correct the problem 17 Remove the dip stick and check the engine oil as a final step Replace the ...

Page 32: ...ure 20 To avoid the possibility of fire clean up any spilled gasoline before operating the vehicle ý CAUTION To allow for expansion do not fill higher than one inch 2 54 cm from the top of the fuel tank Avoid spilling fuel NOTE Whenever possible avoid using oxygenated fuels and fuels that are blended with alcohol Vehicles to be stored for extended periods should be prepared for storage as instruct...

Page 33: ...f magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately ý WARNING Do not jump start the vehicle To charge the battery use an automotive type 12 volt charger rated at 10 amps or less The battery in the gasoline vehicle is a 12 volt low maintenance battery that requires infrequent watering Figure 21 Any corrosion around the positive ...

Page 34: ...s Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The front body is made of an ABS DR acrylic material similar to the material used to manufacture hot tubs and shower tub units Cleaning and repair techniques for the front body are the same as those used on conven tional acrylic sheet Repair kits cleaning and polishing pro...

Page 35: ...ature Electrical system 12 volt 500 cca at 0 F 17 8 C 650 at 32 F 0 C 105 minute reserve capacity and 35 amp charging capacity Torque converter Automatic variable speed dry type STEERING SUSPENSION BRAKES Steering Self adjusting rack and pinion Ackerman Suspension Front Independent A arms with coil over shocks Rear Semi independent suspension with multi leaf springs and dual hydraulic shocks Brake...

Page 36: ...ad bed size flat bed dimensions 46 9 x 48 3 in 119 x 123 cm Vehicle rated capacity level surface only 1200 lb 544 kg Bed load capacity level surface only 800 lb 363 kg Standard seating capacity 2 LIQUID CAPACITIES Engine crankcase without filter 32 oz 95 liters Engine crankcase with filter 38 oz 1 12 liters Unitized transaxle 29 oz 85 liters Master cylinder 8 oz 240 ml Fuel tank 7 gallons 26 5 lit...

Page 37: ...s See following WARNING ý WARNING Lift only one end of a vehicle at a time Before lifting set the park brake when lifting the front of the vehicle unload the cargo bed and chock the wheels that remain on the floor Use a suitable lifting device chain hoist or hydraulic floor jack with 454 kg 1000 lb minimum lifting capacity Do not use lifting device to hold vehicle in raised position Use approved j...

Page 38: ... the charger plug and receptacle brake shoes belts brushes bushings engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate CLUB CAR warranties Also excluded from any CLUB CAR warranty is damage to a ...

Page 39: ...ARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE LOSS OF USE LOSS...

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Page 44: ...b Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Intl l 1 706 863 3000 Fax 1 706 863 5808 Publication Part Number 103218317 Edition Code 0706A00000 ...

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