Ingersoll-Rand AVC10 Operation And Maintenance Manual Download Page 23

23

MAINTENANCE SECTION

Always wear eye protection when operating or
performing maintenance on this tool.

Always turn off air supply and disconnect air supply
hose before installing, removing or adjusting any
accessory on this tool, or before performing any
maintenance on this tool.

 LUBRICATION 

Each time the Models AVC10, AVC12, AVC13, or AVC26
Riveters are disassembled for maintenance, repair or
replacement of parts, lubricate the tool as follows:

Inject a few drops of Ingersoll–Rand No. 50 Oil into 
the air inlet before attaching the air hose.

 DISASSEMBLY 

General Instructions

1. Do not disassemble the tool any further than

necessary to replace or repair damaged parts.

2. When grasping a tool or part in a vise, always use

leather–covered or copper–covered vise jaws to
protect the surface of the part and help prevent
distortion.  This is particularly true of threaded
members and housings.

3. Do not remove any part which is a press fit in or on a

subassembly unless the removal of that part is
necessary for repairs or replacement.

4. Do not disassemble the tool unless you have a

complete set of new gaskets and O–rings for
replacement.

Disassembly of the Riveting Hammer

1. Clamp the Handle (11, 27, 41) of the Riveting

Hammer in leather–covered or copper–covered vise
jaws with the accessory end upward.

2. Remove the Set Retainer (10) and any Accessory

(10A) from the Barrel (7, 8).

3. Remove the Exhaust Deflector (5) from the Barrel.
4. Remove the Locking Key (3) or Locking Ring (4) that

keeps the Barrel from unscrewing from the Handle
Assembly (11, 27, 41).

5. Carefully unscrew the Barrel from the Handle

Assembly.

6. Remove the Piston (6) and the Valve Box Assembly.

Disassembly of the Throttle Mechanism

Clamp the handle of the Riveting Hammer in
leather–covered or copper–covered vise jaws with the
Air Inlet Bushing (26, 33, 45) upward.

For Offset Handle Models

1. Remove the Throttle Body Adjuster (18).
2. Unscrew the Throttle Adjuster Cap Screw (25) and

remove the Throttle Adjuster Knob (22), Throttle
Adjuster Stop Ball (21), Throttle Adjuster Stop Spring
(20), and the Throttle Adjuster Sleeve (23).

3. Remove the Throttle Adjuster Screw (19), the

Throttle Valve Spring (17), and the Throttle Valve
Assembly (15) from the Handle.

4. Remove the Air Inlet Bushing.
5. Rotate the Handle in the vise to gain access to the

Intermediate Lever Pin (14).  Drive out the Pin.

6. Carefully remove the Trigger (12) and the

Intermediate ever (13).

For Pistol Handle Models

1. Unscrew the Throttle Valve Cap (32) and remove the

Throttle Valve Spring (31), and the Throttle Valve
(29).

2. Rotate the Handle in the vise, inlet downward.
3. Drive out the Throttle Lever Pin (34) and remove the

Throttle Lever (35).

4. Push the Throttle Valve Plunger (28) out through the

Handle.

5. Drive the Adjusting Valve Stop Pin (37) out of the

Power Adjusting Valve (36).

6. Remove the Power Adjusting Valve, Adjusting Valve

Washer (38), and the  Adjusting Valve Spring (39).

For the Button Throttle Model

1. Unscrew the Button Throttle Valve Cap (46).
2. Unscrew the Throttle Valve Button (42).
3. Remove the Button Throttle Valve Spring (47) and the

Push Button Throttle Valve (43).

Disassembly of the Valve Box Assembly

1. Separate the two halves of the Valve Box Assembly.

A small brass or plastic hammer may be needed to
gently tap the Valve Box apart.

2. Carefully remove the Dowel Pin (1) and the Valve (2).

 ASSEMBLY 

General Instructions

1. Whenever grasping a tool or part in a vise, always use

leather–covered or copper–covered vise jaws.  Take
extra care with threaded parts and housings.

2. Always clean every part and wipe every part with a

thin film of oil before installation.

3. Apply a film of O–ring lubricant to all O–rings before

final assembly.

Summary of Contents for AVC10

Page 1: ...dry air at 90 psig maximum air pressure Dust corrosive fumes and or excessive moisture can ruin the motor of an air tool Do not lubricate tools with flammable or volatile liquids such as kerosene dies...

Page 2: ...te the tool Never rest the tool or chisel on your foot Never point the tool at anyone Compressed air is dangerous Never point an air hose at yourself or co workers Never blow clothes free of dust with...

Page 3: ...ever operate the tool unless an accessory is properly installed and held firmly against the work Experience will indicate how much power regulation is required for each job For Models AVC10 AVC12 AVC1...

Page 4: ...er min Piston Stroke in mm AVC10C1 button throttle 3 200 1 7 8 47 AVC10A1 offset built in 3 200 1 7 8 47 AVC12A1 offset built in 2 100 3 76 AVC13A1 offset built in 1 725 4 101 AVC26A1 offset built in...

Page 5: ...e jamais lubrifier les outils avec des liquides inflammables ou volatiles tels que le k ros ne le gasol ou le carburant d aviation Ne retirer aucune tiquette Remplacer toute tiquette endommag e UTILIS...

Page 6: ...ez jamais l outil sur vos pieds Ne pointez jamais l outil vers quelqu un L air comprim est dangereux Ne pointez jamais un flexible d air comprim sur vous ou vos coll gues Ne nettoyez jamais la poussi...

Page 7: ...equise par chaque t che Pour les mod les AVC10 AVC12 AVC13 Pour obtenir la pleine puissance tourner le bouton de r glage de commande dans le sens invers des aiguilles d une montre jusqu ceque le d pla...

Page 8: ...inute Course du piston in mm AVC10C1U commande bouton 3 200 1 7 8 47 AVC10A1 d port e incorpor 3 200 1 7 8 47 AVC12A1 d port e incorpor 2 100 3 76 AVC13A1 d port e incorpor 1 725 4 101 AVC26A1 d port...

Page 9: ...esi n de 90 psig El polvo los vapores corrosivos y o el exceso de humedad podr an estropear el motor de una herramienta neum tica No lubricar las herramientas con l quidos inflamables o vol tiles tale...

Page 10: ...obre el pie No apunte nunca la herramienta a nadie El aire comprimido es peligroso No apunte nunca la manguera de aire hacia usted o sus compa eros No quite nunca el polvo de su ropa con aire comprimi...

Page 11: ...se haya instalado bien un accesorio y est firmemente contra la superficie de trabajo La experiencia indicar la regulaci n de potencia requerida para cada tarea Para Modelos AVC10 AVC12 AVC13 Para toda...

Page 12: ...a de Pist n in mm AVC10C1 bot n estrangulador 3 200 1 7 8 47 AVC10A1 retirada incorporado 3 200 1 7 8 47 AVC12A1 retirada incorporado 2 100 3 76 AVC13A1 retirada incorporado 1 725 4 101 AVC26A1 retira...

Page 13: ...o com press o m xima de 90 psig P fumos corrosivos e ou humidade excessiva podem arruinar o motor de uma ferramenta pneum tica N o lubrifique as ferramentas com l quidos inflam veis ou vol teis tais c...

Page 14: ...o at o momento de operar a ferramenta Nunca descanse a ferramenta ou a barrena sobre o seu p Nunca aponte a ferramenta para algu m Ar comprimido perigoso Nunca aponte um mangueira de ar para si ou co...

Page 15: ...seguro firmemente A experi ncia indicar a regula o de pot ncia necess ria para cada trabalho Para Modelos AVC10 AVC12 AVC13 Para pot ncia m xima gire o Bot o de Ajuste da Press o no sentido contr rio...

Page 16: ...por min Curso do Pist o mm pol AVC10C1 bot o com press o 3 200 47 1 7 8 AVC10A1 bot o embutido 3 200 47 1 7 8 AVC12A1 bot o embutido 2 100 76 3 AVC13A1 bot o embutido 1 725 101 4 AVC26A1 bot o embutid...

Page 17: ...6 AV24 A4A 1 Dowel Pin AV11 32 AV11 32 2 Valve can be furnished 0 001 0 0015 or 0 002 see Oversize Parts AV11 2 AV24 2 3 Locking Key AV11 34 4 Locking Ring K 196A 5 Exhaust Deflector AV11 85 K 85A 6 P...

Page 18: ...14 Intermediate Lever Pin LG2 191 LG2 191 15 Throttle Valve Assembly AVC10 A302 AVC10 A302 16 Throttle Valve Seal 401 159 401 159 17 Throttle Valve Spring H80 11 H80 11 Throttle Adjuster Assembly AV1...

Page 19: ...alve Plunger can be furnished 0 005 or 0 010 oversize see Oversize Parts AV1 64 29 Throttle Valve AVC11 402 30 Throttle Valve Face AVC11 259 31 Throttle Valve Spring H02 51 32 Throttle Valve Cap AV1 1...

Page 20: ...C13 100 Offset Handle with Independent Power Regulator AV11 B59F 101 Trigger AV1 93A 102 Intermediate Lever AV1 56 103 Intermediate Lever Pin LG2 191 104 Throttle Valve Assembly AVC10 A302 105A Thrott...

Page 21: ...PART NUMBER FOR ORDERING AVC10 AVC12 AVC26 AVC13 Valve 0 001 oversize AV24 2 10 MAINTENANCE TOOLS TOOL NUMBER FOR ORDERING NAME OF TOOL OPERATION 34SR 54 Exhaust Deflector Pliers Removing or applying...

Page 22: ...NAIL SET ASSEMBLY WITH RUBBER RETAINER 7 16 1 2 FOR SIZES AVC10 AVC12 AVC13 AVC26 AND AVC27 Dwg TPC591 1 PART NUMBER FOR ORDERING 0 401 Diameter Shank Nail Set Model 7 16 1 2 160 Nail Set Assembly AVC...

Page 23: ...ting Hammer in leather covered or copper covered vise jaws with the Air Inlet Bushing 26 33 45 upward For Offset Handle Models 1 Remove the Throttle Body Adjuster 18 2 Unscrew the Throttle Adjuster Ca...

Page 24: ...tion of the Valve Box over the Valve and assemble it on the front section as shown in Figure 4 Lap the Valve until it fits freely in the assembled Valve Box 2 Disassemble the Valve Box clean the air p...

Page 25: ...tle Valve Cap 46 3 Reinstall the Throttle Valve Button 42 Assembly of the Riveting Hammer 1 Clamp the Handle of the Riveting Hammer in leather covered or copper covered vise jaws with the barrel bore...

Page 26: ...an suitable cleaning solu tion into the air inlet and operate for 30 seconds After flushing pour about 3 cc of oil into the air inlet and operate the tool for 5 seconds to coat the internal parts with...

Page 27: ...27...

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