Ingersoll-Rand 9RS Series Operation And Maintenance Manual Download Page 28

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MAINTENANCE SECTION

TROUBLESHOOTING GUIDE

Trouble

Probable Cause

Solution

Low power or low free speed

Low air pressure

Check the air pressure at the inlet. The pressure
must not exceed 90 psig (6.2 bar/620 kPa).

Plugged Inlet Bushing Screen or
Air Strainer Screen

Clean the Screen in a clean, suitable, cleaning
solution. If it cannot be cleaned, replace it.

Worn or broken Vanes

Replace the complete set of Vanes.

Loose Rotor Bearing Retaining
Nut

Tighten the Nut.

Worn or broken Cylinder

Replace the Cylinder if it is worn or broken or if
the bore is scored or wavy.

Scoring of End Plates

Replace End Plates if they are scored.

Improper lubrication or dirt
build–up in the motor.

Lubricate the Wrench as instructed in
LUBRICATION. If lubrication does not result in
satisfactory operation, disassemble the motor in-
spect and clean all parts.

Scoring

Improper assembly

Make certain that all motor or Cylinder parts are
properly aligned prior to clamping the motor
assembly.

Gear Case gets hot

Excessive grease

Clean and inspect the Gear Case gearing parts and
lubricate as instructed in LUBRICATION.

Worn or damaged parts

Clean and inspect the Gear Case and gearing.
Replace worn or broken components.

Tool fails to shut off

Dirt or Burrs on Shutoff Valve or
Bushing

Clean the parts and remove the burrs.

Bleeder ports plugged

Clean the bleeder ports with a fine wire.

SAVE THESE INSTRUCTIONS. DO NOT DESTROY.

Summary of Contents for 9RS Series

Page 1: ... liquids such as kerosene diesel or jet fuel Do not remove any labels Replace any damaged label USING THE TOOL Always wear eye protection when operating or performing maintenance on this tool Always wear hearing protection when operating this tool Keep hands loose clothing and long hair away from rotating end of tool Note the position of the reversing lever before operating the tool so as to be aw...

Page 2: ...and arms Stop using any tool if discomfort tingling feeling or pain oc curs Seek medical advice before resuming use WARNING WARNING PLACING TOOL IN SERVICE LUBRICATION Ingersoll Rand No 10 Ingersoll Rand No 28 Ingersoll Rand No 66 Always use an air line lubricator with these tools We recommend the following Filter Lubricator Regulator Unit For USA No C28 04 FKG0 28 Before starting the tool and aft...

Page 3: ...3 25 0 33 9 40 0 54 2 665 1 2 9RSN53 32 0 43 4 50 0 67 8 535 1 2 9RSP53 39 0 52 9 58 0 78 6 425 1 2 9RSQ83 45 0 61 0 82 0 111 2 300 1 2 INLINE HANDLE NONREVERSIBLE STALL 9SQ83 50 0 67 8 85 0 115 2 355 1 2 INLINE HANDLE NONREVERSIBLE SHUT OFF 9TM53 27 0 36 6 40 0 54 2 780 1 2 9TN53 35 0 47 5 50 0 67 8 630 1 2 9TP53 42 0 57 0 65 0 88 1 500 1 2 9TQ83 50 0 67 8 85 0 115 2 355 1 2 ...

Page 4: ...ATION DE L OUTIL Porter toujours des lunettes de protection pendant l utilisation et l entretien de cet outil Porter toujours une protection acoustique pendant l utilisation de cet outil Tenir les mains les vêtements flous et les cheveux longs éloignés de l extrémité rotative de l outil Noter la position du levier d inversion avant de mettre l outil en marche de manière à savoir dans quel sens il ...

Page 5: ...retien quelconque sur l ou til ATTENTION ATTENTION Ne pas utiliser des flexibles ou des raccords endommageés effilochés ou détériorés MISE EN SERVICE DE L OUTIL LUBRIFICATION Ingersoll Rand No 10 Ingersoll Rand No 28 Ingersoll Rand No 66 Utiliser toujours un lubrificateur avec ces outils Nous recommandons l emploi du filtre régulateur lubrificateur suivant É U No C28 04 FKG0 28 Avant de mettre l o...

Page 6: ...n 9RSM53 calage 25 0 33 9 40 0 54 2 665 1 2 9RSN53 calage 32 0 43 4 50 0 67 8 535 1 2 9RSP53 calage 39 0 52 9 58 0 78 6 425 1 2 9RSQ83 calage 45 0 61 0 82 0 111 2 300 1 2 9SQ83 calage 50 0 67 8 85 0 115 2 355 1 2 9TM53 arrêt 27 0 36 6 40 0 54 2 780 1 2 9TN53 arrêt 35 0 47 5 50 0 67 8 630 1 2 9TP53 arrêt 42 0 57 0 65 0 88 1 500 1 2 9TQ83 arrêt 50 0 67 8 85 0 115 2 355 1 2 ...

Page 7: ... etiqueta dañada USO DE LA HERRAMIENTA Use siempre protección ocular cuando utilice esta herramienta o realice operaciones de mantenimiento en la misma Use siempre protección para los oídos cuando utilice esta herramienta Mantenga las manos la ropa suelta y el cabello largo alejados del extremo giratorio de la herramienta Note la posición de la palanca de inversión antes de hacer funcionar la herr...

Page 8: ...n ocular cuando utilice esta herramienta o realice operaciones de mantenimiento en la misma Use siempre protección para los oídos cuando utilice esta herramienta PARA PONER LA HERRAMIENTA EN SERVICIO LUBRICACIÓN Ingersoll Rand Nº 10 Ingersoll Rand Nº 28 Ingersoll Rand Nº 66 Utilice siempre un lubricador de aire comprimido con estas herramientas Recomendamos la siguiente unidad de Filtro Lubricador...

Page 9: ...ulg 9RSM53 calado 25 0 33 9 40 0 54 2 665 1 2 9RSN53 calado 32 0 43 4 50 0 67 8 535 1 2 9RSP53 calado 39 0 52 9 58 0 78 6 425 1 2 9RSQ83 calado 45 0 61 0 82 0 111 2 300 1 2 9SQ83 calado 50 0 67 8 85 0 115 2 355 1 2 9TM53 cierre 27 0 36 6 40 0 54 2 780 1 2 9TN53 cierre 35 0 47 5 50 0 67 8 630 1 2 9TP53 cierre 42 0 57 0 65 0 88 1 500 1 2 9TQ83 cierre 50 0 67 8 85 0 115 2 355 1 2 ...

Page 10: ...ão remova nenhum rótulo Reponha qualquer rótulo danificado USANDO A FERRAMENTA Use sempre óculos de protecção quando estiver operando ou executando serviço de manutenção nesta ferramenta Use sempre protecção contra ruído ao operar esta ferramenta Mantenha as mãos partes do vestuário soltas e cabelos compridos afastados da extremidade em rotação Observe qual é a posição da alavanca que reverte o se...

Page 11: ...s podem ocorrer sob a pressão de ar recomendada ADVERTÊNCIA Opere com pressão do ar Máxima de 90 100 psig 6 2 6 9bar 90 psig 6 2bar 620kPa ADVERTÊNCIA ADVERTÊNCIA COLOCANDO A FERRAMENTA EM FUNCIONAMENTO LUBRIFICAÇÃO Ingersoll Rand No 10 Ingersoll Rand No 28 Ingersoll Rand No 66 Use sempre um lubrificador de ar de linha com estas ferramentas Nós recomendamos a seguinte Unidade Filtro Lubrificador R...

Page 12: ...paragem 33 9 25 0 54 2 40 0 665 1 2 9RSN53 paragem 43 4 32 0 67 8 50 0 535 1 2 9RSP53 paragem 52 9 39 0 78 6 58 0 425 1 2 9RSQ83 paragem 61 0 45 0 111 2 82 0 300 1 2 9SQ83 paragem 67 8 50 0 115 2 85 0 355 1 2 9TM53 corte automático 36 6 27 0 54 2 40 0 780 1 2 9TN53 corte automático 47 5 35 0 67 8 50 0 630 1 2 9TP53 corte automático 57 0 42 0 88 1 65 0 500 1 2 9TQ83 corte automático 67 8 50 0 115 2...

Page 13: ...13 MAINTENANCE SECTION 9T WITH AUTOMATIC SHUTOFF Dwg TPB963 ...

Page 14: ... 8SL 259 8SL 259 10 Throttle Plunger Bushing Assembly 8SL A503 8SL A503 11 Throttle Plunger Bushing Seal 405 159 405 159 12 Throttle Valve Plunger Stop 8SL 305 8SL 305 13 Throttle Valve Seat Assembly 8SL A303 8SL A303 14 Valve Seat Face 8SL 159 8SL 159 15 Valve Seat Seal AF120 290 AF120 290 16 Throttle Valve Ball K6U 941 K6U 941 17 Throttle Valve Spring 8SL 262 8SL 262 18 Regulator Body Assembly 8...

Page 15: ...83 42 Rear Rotor Bearing AG210 24Z AG210 24Z 43 Rotor Bearing Retaining Nut 8SL 118 8SL 118 44 Rear End Plate Gasket 9SL 739 9SL 739 45 Rear End Plate 9SL 12 9SL 12 46 Cylinder for Nonreversible Sizes 9SL 3 9SL 3 for Reversible Sizes 9RSL 3 47 Front End Plate 9SL 11 9SL 11 48 Front Rotor Bearing WFS182 24 WFS182 24 49 Cylinder Dowel for Nonreversible Sizes 9SL 98 9SL 98 for Reversible Sizes 9RSL 9...

Page 16: ...16 9SP 216 9SQ 216 79 Planet Gear Assembly 3 for N ratio gearing 15 teeth color coded green 9SN A9 for P and Q ratio gearing 17 teeth color coded red 9SP A9 9SP A9 80 Planet Gear Bearing 2 for N ratio 1 for P and Q ratios 8SL 500 WFS182 654 WFS182 654 81 Planet Gear Shaft 3 8SN 190 8SL 191 8SL 191 82 Rotor Pinion for N ratio color coded red 9SN 17 for P and Q ratio color coded yellow 9SP 17 9SP 17...

Page 17: ... A10 86 Planet Gear Bearing W22 654 9SN 500 W22 654 W22 654 87 Planet Gear Shaft 3 9SL 191 9SN 190 9SL 191 9SL 191 88 Spindle Spacer WFS182 111 WFS182 111 WFS182 111 WFS182 111 89 Spindle Bearing 2 for M ratio 1 for N P and Q ratios R1602 510 R1602 510 R1602 510 R1602 510 90 Gear Head Bearing R1602 510 R1602 510 R1602 510 91 Reaction Bar Adapter Assembly 9SL A60 9SL A60 9SL A60 9SL A60 92 Bar Lock...

Page 18: ...Bearing 8SA32 603 182A53 603 34U 367 Matched Gear Set 8SA32 A552 182A53 A602 182A83 A602 104 Bevel Pinion not sold separately 105 Bevel Gear not sold separately 106 Bevel Pinion Bearing 182A53 606 182A53 606 182A83 606 107 Bevel Pinion Bearing Spacer 182A53 A165 182A53 A165 182A83 A165 108 Front Seal R18LF 21 R18LF 21 AFH120A 358 109 Rear Seal C321 606 C321 606 C321 606 To keep downtime to a minim...

Page 19: ...A32 578 120 Bevel Gear Lock Nut 182A53 578 182A83 578 121 Bevel Spacer Retainer 182A53 685 182A53 685 182A53 685 122 Spindle Bearing Cap 8SA32 531 182A53 531 182A83 531 Spindle Bearing Cap Wrench 8SA32 26 WFS182 26 WFS182 26 124 Attachment Coupling Nut 8SA32 27 8SA32 27 8SA32 27 125 Coupling Nut Retainer 182A53 29 182A53 29 182A53 29 Not illustrated To keep downtime to a minimum it is desirable to...

Page 20: ...ion Arbor Retainer 182A53 589 Assembly 8SL A327 6 206 Extension Arbor Thrust 200 Extension Arbor 8SL 327 6 Bearing R1610 105 201 Arbor Housing 8SL 43 6 207 Extension Arbor Thrust 202 Arbor Spacer WFS182 111 Washer 182A53 554 203 Arbor Bearing R1602 510 208 Coupling Nut 8SA32 27 204 Extension Arbor Snap Ring 182A53 689 209 Coupling Nut Retainer 182A53 29 ...

Page 21: ... with the Angle Housing Assembly 100 upward unscrew the Attachment Coupling Nut 124 2 Carefully separate the Angle Housing Assembly from the Gear Case Assembly The Spindle Bearing Cap 122 has left hand threads Because an adhesive is used on the threads it may be necessary to apply moderate heat to release the bond If the application of heat is necessary apply it only to the area of the Angle Housi...

Page 22: ...ns exists b Rotor Bearings Check for looseness or roughness Replace a Bearing if either condition is detected c Cylinder Examine the bore If it is cracked wavy or rough replace the Cylinder d End Plates Examine the rotor side for scoring Polish out shallow score marks using fine 320 grit emery cloth placed on a hard flat surface Replace End Plates having deep score marks e Rotor Polish the ends of...

Page 23: ...b Pin 34 4 Insert the Detent Ball 35 followed by the Detent Spring 36 into the small hole in the Reverse Valve Knob and secure them using the Detent Adjusting Screw 37 Assembly of the Shut off Valve For Series 9T only 1 Place the Shutoff Valve Stop 3A the Shutoff Valve Spring 3 and the Shutoff Valve Body 2A and the Shutoff Valve 2 into the bushing in the Motor Housing Make certain the Shutoff Valv...

Page 24: ...taining Nut until the spacing of the Rotor and End Plate is approximately 0 001 Remove the shim and manually rotate the preloaded Rotor to detect rubbing between the Rotor and End Plate If rubbing is detected back the Nut off a turn and repeat this procedure 4 Stand the assembled Rotor on a workbench with the splined end up Slide the Cylinder 46 over the Rotor so the 1 8 3 mm diameter hole in the ...

Page 25: ... Spindle and press the front Spindle Bearing 89 onto the end of the Spindle 6 Place the Motor Clamp Washer 75 concave dished face first over the unsplined end of the Spindle 7 Press the Gear Head Bearing 90 into the large recess in the Front Rotor Bearing Support 50 and slide the Bearing and Support onto the hub of the Spindle 8 Thread the assembled Gear Case onto the assembled Motor Housing 1 and...

Page 26: ...nd insert it unstamped end first into the bore of the Angle Housing after the Bevel Pinion 3 Using a bearing inserting tool see Dwg TPD786 press the Bearing so the stamped face is 1 11 32 34 mm below the end face of the Angle Housing 4 Install the Front Seal 108 and the Rear Seal 109 onto the Bevel Pinion Bearing Spacer 107 5 Insert the Spacer small diameter first into the long bore of the Angle H...

Page 27: ... psig 3 4 bar 340 kPa air pressure and at 90 psig 6 2 bar 620kPa air pressure The tool must shut off when tested at each pressure setting If the Angle Wrench fails to shut off adjust the Shutoff Valve as follows 3 Operate the Tool at 90 psig as instructed in Step 2 Release the Throttle Lever and rotate the Bleed Adjusting Screw slightly clockwise and retest the Tool Continue testing and adjusting ...

Page 28: ...Plates if they are scored Improper lubrication or dirt build up in the motor Lubricate the Wrench as instructed in LUBRICATION If lubrication does not result in satisfactory operation disassemble the motor in spect and clean all parts Scoring Improper assembly Make certain that all motor or Cylinder parts are properly aligned prior to clamping the motor assembly Gear Case gets hot Excessive grease...

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