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651785 (en)

Y

 Read and heed all Warnings and Safety Precautions 

before operation of this unit.

Y

 Use only genuine ARO replacement parts to assure 

compatible pressure rating and longest service life.

Y

 Be certain anyone operating this equipment or fluid 

system has been trained to use it safely.

WARNING

  HIGH PRESSURE DEVICE. IMPROPER 

USAGE OF THIS EQUIPMENT COULD RESULT IN 

SERIOUS INJURY. The possibility of injection into 

the flesh is a potential hazard. Wear approved 

safety glasses or face shield and other equipment as 

needed to prevent injury. Never allow any part of the 

human body to come in front of or in contact with 

the material outlet, the tip, or the material outlet 

of the dispensing device. An injection injury can be 

serious. If an injection accident should occur, it is very 

important that you contact a qualified physician for 

immediate treatment.

WARNING

 MISAPPLICATION HAZARD. DO NOT USE 

THE REGULATOR WHEN THE FLUID INLET PRESSURE 

IS TOO HIGH FOR THEDESIGNED OPERATING RANGE. 

Excessive inlet pressure can cause a Lock-Out 

situation. Lock-Out occurs whenthe inlet pressure 

isbeyondthe regulator’s springcapacity. THE 

VALVE WILL NOT OPEN. Attempts to disassemble 

componentswhile in a Lock-Out condition mayresult 

in injury. 

WARNING

 COMPONENT RUPTURE. DO NOT OPERATE 

REGULATOR AT AN INLET PRESSURE GREATER THAN 

SPECIFIED. To avoid possible damage or personal 

injury, DO NOT operate this unit at pressure higher 

than the stated operating range as it appears on the 

model plate.

 

WARNING

  D I S A S S E M B LY   H A Z A R D.   D O   N OT 

DISASSEMBLE THIS REGULATOR WHEN IT IS UNDER 

PRESSURE. RELIEVE PRESSURE IN THE PUMPING SYSTEM 

BEFORE ATTEMPTING SERVICE OR DISASSEMBLY 

PROCEDURES. Disconnect air lines and carefully bleed 

pressure off the system. Be certain the system is not 

maintaining pressure due to amaterial restriction in the 

hose, line, dispensing device, or the spray or extrusion 

tip. Failure to relieve pressure both up stream and 

downstream may result in an injury upon disassembly.

WARNING

  BONNET REMOVAL HAZARD. DO NOT 

ATTEMPT TO REMOVE THE FOUR BONNET RETAINING 

BOLTS WITHOUT FIRST RELIEVING THE TENSION ON THE 

MAIN SPRING. Failure to relieve tension could result in an 

accident upon disassembly.

WARNING

 PREVENT FIRES. KEEP SOLVENTS AWAY 

FROM HEAT, SPARKS OR OPEN FLAME. Keep containers 

closed when not in use.Whenpumping, flushing or 

recirculating volatile solvents, be certain the area is 

adequately ventilated.

CAUTION

 FLUSH SUPPLY LINE. Before installing 

fluid regulator, blow the supply lines clear and flush 

to remove contaminates.

OPERATING AND SAFETY PRECAUTIONS

INSTALLATION

 

y

Refer to the typical installation view which best applies.

 

y

Locate the regulator as close as possible to the spray gun 

or dispensing device for best pressure control.

 

y

Identify the regulator INLET / OUTLET (flow direction). 

The regulator is marked with an arrow on the body base 

(see figure 8).

 

y

When flexible fluid lines are used, mount the regulator 

securely using the (2) 1/4” - 20 threaded holes in the base 

(see figure 8).

 

y

Flush supply line before installing regulator.

TYPICAL DEAD END SYSTEM

Filter

Down Stream 

Regulator

Down Stream 

Regulator

Figure 2

Figure 3

TYPICAL RECIRCULATING SYSTEM

Back Pressure

Regulator

Back Pressure

Regulator

Filter

Heater

Back Pressure

Regulator

Down

Stream

Regulator

Down

Stream

Regulator

OPERATING INSTRUCTIONS

Refer to page 4 and 5 for parts reference.

 

y

To INCREASE outlet pressure, turn the (6) adjusting screw 

CLOCKWISE (see figure 4).

 

y

To DECREASE outlet pressure, turn the (6) adjusting 

screw COUNTERCLOCKWISE (see figure 4).

NOTE: ARO Part Y106-109 Allen wrench is included to make 

necessary pressure adjustments.
FLUSH-OUT FEATURE (see figure 5).

 

y

Flush the regulator periodically. The interval may vary de-

pending on the amount and type of material used.

 

y

By using a wrench and “flush-out” plug (provided), the 

operator is able to move the entire spindle downward 

and force the ball off the seat which should purge the 

regulator of particle build-up.

NOTE: The flush-out procedure temporarily overrides the 

adjusted pressure. It will not, however, affect the regulator 

setting when flushing operation is completed.
FLUSH-OUT PROCEDURE

1.  Remove spray gun or dispensing device, this will allow 

any particles to clear from the system.

2.  Insert (30) flush-out plug and turn clockwise until it 

touches the (4) washer (see view on page 5).

3.  Turn up to two turns maximum. This will allow the ball 

to unseat and pass material at free flow (unregulated). 

DO NOT attempt to turn further to avoid damage.

4.  Turn the plug back to its original position.
SEAT PLUG FEATURE

The (29) plug located at the base of the regulator can be 

removed for access to the ball and seat assembly for clean-

ing and inspection for wear. With this feature, the regulator 

EXCESSIVE AIR PRESSURE 

STATIC SPARK

HAZARDOUS MATERIALS

HAZARDOUS PRESSURE

Summary of Contents for 651785

Page 1: ...6 800 495 0276 FAX 800 892 6276 2017 CCN 47522184001 arozone com SERVICE KITS y y Use only genuine AROR replacement parts to assure compatible pressure rating and longest service life y y Fluid diaphragm kit 61962 1 can be ordered separately see page 4 SPECIFICATIONS Model Series 651785 Type Downstream Material Inlet female 3 8 18 NPTF 1 Material Outlet female 3 8 18 NPTF 1 Dimensional Data see pa...

Page 2: ... use Whenpumping flushing or recirculating volatile solvents be certain the area is adequately ventilated CAUTION FLUSH SUPPLY LINE Before installing fluid regulator blow the supply lines clear and flush to remove contaminates OPERATING AND SAFETY PRECAUTIONS INSTALLATION y y Refer to the typical installation view which best applies y y Locate the regulator as close as possible to the spray gun or...

Page 3: ...Y HAZARD MAINTENANCE y y Disassembly should be done on a clean work bench and use clean cloths y y If replacement parts are necessary refer to the parts list and drawings on pages 4 and 5 y y Upon reassembly lubricate parts and use Loctite where indicated Follow the torque specifications as shown y y Service kits are available which include parts typically needed for an overhaul y y Keep good reco...

Page 4: ...ite diaphragm onto the stem assembly first 4 Assemble the 14 piston to the stem assembly 5 Align the notches in the diaphragms and secure the assembly with the 13 lock washer and 12 cap screw NOTE Tighten 12 cap screw to 65 75 in lbs 7 3 8 5 Nm SERVICE HINT Use the 15 cap screw to help align the diaphragms 6 Remove the assembly from the vise 7 Place the 22 base in a vise clamping on flats 8 Place ...

Page 5: ...bs 27 1 33 9 Nm then 50 55 ft lbs 67 8 74 6 Nm Apply Dri Slide upon assembly Apply Loctite nickel anti seize to threads Apply Loctite 242 to threads Apply 40036 grease LUBRICATION SEALANTS 28 27 26 25 24 23 22 21 18 16 15 13 12 10 9 8 6 2 1 NOTE DO NOT OVERTIGHTEN FASTENERS 3 4 5 7 11 14 17 19 20 29 MATERIAL CODE C Carbon Steel H Hytrel SS Stainless Steel T PTFE TC Tungsten Carbide ZA Zinc Aluminu...

Page 6: ...Page 6 of 8 651785 en Figure 7 CROSS SECTION ...

Page 7: ...651785 en Page 7 of 8 DIMENSIONAL DATA Figure 8 3 7 32 81 7 mm 1 3 32 27 8 mm 7 27 32 198 8 mm 1 11 16 42 8 mm 2 5 16 58 7 mm 1 4 20 UNC 2B 2 Flow Direction Marking ...

Page 8: ...Page 8 of 8 651785 en ...

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