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tina80e1     (2012-06)

 

13

 

 

3 Installation 

 

 

WARNING

 

WARNING: fragile components 
The ceramic sensor may be damaged by impacts. 
Do not drop the product and prevent shocks and 
impacts. 

 

 

 
 

3.1 Vacuum 

Connection 

 

 

DANGER

 

DANGER: overpressure in the vacuum system 
>1 bar 
Injury caused by released parts and harm caused 
by escaping process gases can result if clamps are 
opened while the vacuum system is pressurized. 
Do not open any clamps while the vacuum system 
is pressurized. Use the type clamps which are 
suited to overpressure. 

 

 

 

 

DANGER

 

DANGER: overpressure in the vacuum system 
>2.5 bar 
KF flange connections with elastomer seals (e.g. 
O-rings) cannot withstand such pressures. Process 
media can thus leak and possibly damage your 
health. 
Use O-rings provided with an outer centering ring. 

 

 

 

Summary of Contents for Porter CDG020D

Page 1: ...tina80e1 2012 06 1 Capacitance Diaphragm Gauge Porter CDG020D Operating Manual Incl EC Declaration of Conformity ...

Page 2: ...06 Product Identification In all communications with INFICON please specify the infor mation given on the product nameplate For convenient refer ence copy that information into the space provided below Model PN SN V W ...

Page 3: ...male D 4VCR female E 8VCR female 0 FCC 1 D Sub 9 pin A Binder M12 8 pin 3CAx xxx 0x00 9 10 A 20 B 50 C 100 D 200 E 500 F 1000 Torr only G 1100 mbar only Flange Unit Measurement range F S 3 1 4 0 5 Accuracy Receptacle The part number PN can be taken from the product nameplate If not indicated otherwise in the legends the illustrations in this document correspond to gauges with D Sub receptacle and ...

Page 4: ...ries or another appropriate measuring unit Function The Capacitance Diaphragm Gauge consists of a capacitive sensor element made of aluminum oxide ceramics and electro nics which convert the capacitance into a DC voltage output sig nal The output signal is linear to the measured pressure and inde pendent of the gas type Trademarks Porter INFICON GmbH VCR Swagelok Marketing Co Patents EP 1070239 B1...

Page 5: ...on 13 3 2 Power Connection 16 3 2 1 FCC68 8 pin Connector 17 3 2 2 D Sub 9 pin Connector 18 3 2 3 Binder M12 8 pin 19 4 Operation 20 4 2 Zeroing the Gauge 20 4 2 1 Zero Adjustment 20 5 Deinstallation 22 6 Maintenance Repair 23 7 Returning the Product 24 8 Disposal 25 Further Information 26 ETL Certification 26 EC Declaration of Conformity 27 For cross references within this document the symbol XY ...

Page 6: ... mental damage Caution Information on correct handling or use Disregard can lead to malfunctions or minor equipment damage Notice 1 2 Personnel Qualifications Skilled personnel All work described in this document may only be carried out by persons who have suitable technical training and the neces sary experience or who have been instructed by the end user of the product ...

Page 7: ...t regulations and take the necessary precautions when handling contamin ated parts Communicate the safety instructions to all other users 1 4 Liability and Warranty INFICON assumes no liability and the warranty becomes null and void if the end user or third parties disregard the information in this document use the product in a non conforming manner make any kind of interventions modifications alt...

Page 8: ...pendence none Output signal analog measuring signal Voltage range 0 2 10 24 V Measuring range 0 10 V Relationship voltage pressure linear Output impedance 10 Ω short circuit proof Loaded impedance 10 kΩ Response time 100 ms Gauge identification Resistance 13 2 kΩ refer enced to supply common 1 Non linearity hysteresis repeatability in the calibrated range at 25 C ambient operating temperature with...

Page 9: ...tic reset Polyfuse The gauge is protected against reverse polarity of the supply voltage Electrical connection 3CAx xxx 0xxx 3CAx xxx 1xxx 3CAx xxx Axxx FCC68 RJ45 8 pin socket D Sub 9 pin male Binder M12 8 pin male Sensor cable 3CAx xxx 0xxx 3CAx xxx 1xxx 3CAx xxx Axxx 8 pin plus shielding 9 pin plus shielding 8 pin plus shielding Cable length 100 m 0 14 mm conductor For longer cables larger cond...

Page 10: ...3 Admissible pressure absolute 500 Torr mbar F S 50 200 Torr mbar F S 10 30 Torr mbar F S 4 bar 3 bar 2 bar Bursting pressure absolute 6 bar Temperature compensated range 10 C 50 C Admissible temperatures Storage Operation Bakeout not in operation 20 C 85 C 0 C 70 C 110 C at the flange Relative humidity 80 at temperatures 31 C decreasing to 50 at 40 C Use indoors only altitude up to 4000 m NN Degr...

Page 11: ...tina80e1 2012 06 11 Dimensions mm 28 3 39 15 84 3 8 15 DN 16 ISO KF 49 2 4 VCR female 30 7 8 VCR female 64 2 4 VCR male 23 8 23 8 6 Weight 159 g ...

Page 12: ... 1 1 F S Pressure p Measuring signal Uout V 0 0 F S p Uout 10 V p F S Conversion Torr Pascal Torr mbar 3 Pa 3 c 1 00 1013 25 760 1 3332 101325 760 133 3224 Example Gauge with 10 Torr F S Measuring signal Uout 6 V p 6 V 10 V 10 Torr 0 6 10 Torr 6 Torr 3 Source NPL National Physical Laboratory Guide to the Measurement of Pressure and Vacuum ISBN 0904457x 1998 ...

Page 13: ...and harm caused by escaping process gases can result if clamps are opened while the vacuum system is pressurized Do not open any clamps while the vacuum system is pressurized Use the type clamps which are suited to overpressure DANGER DANGER overpressure in the vacuum system 2 5 bar KF flange connections with elastomer seals e g O rings cannot withstand such pressures Process media can thus leak a...

Page 14: ...N 61010 VCR flanges fulfill this requirement For gauges with a KF flange use a conductive metallic clamping ring Caution Caution vacuum component Dirt and damages impair the function of the vac uum component When handling vacuum components take appro priate measures to ensure cleanliness and prevent damages Caution Caution dirt sensitive area Touching the product or parts thereof with bare hands i...

Page 15: ...rizontal to upright posi tion and possibly use a seal with a centering ring and filter If adjustment should be possible after the gauge has been installed be sure to install it so that the button can be accessed with a pin 20 Remove the protective lid and connect the product to the vac uum system Clamp Seal with centering ring Seal with centering ring and filter Protective lid or Keep the protecti...

Page 16: ...um signal quality please do observe the following notes Use an overall metal braided shielded cable The connector must have a metal case Connect the cable shield to ground at one side via the connector case Make sure the connector case has direct contact to the cable s shield on its whole cir cumference Do not connect the other side of the shield Connect the supply common with protective ground di...

Page 17: ...nsor cable cable 9 100K 4 Ident 3 5 1 2 680nF 16 V 10Ω Measurement signal case Remote Zero Adjust Electrical connection Pin 1 Supply Pin 2 Supply common GND Pin 3 Signal output measurement signal Pin 4 Gauge identification or Remote Zero Adjust Pin 5 Signal common Pin 6 N C Pin 7 N C Pin 8 N C case Connector case 1 8 8 pin FCC68 connector ...

Page 18: ...ble 9 100K 7 Ident 1 8 4 9 680nF 16 V 10Ω Measurement signal case Remote Zero Adjust Electrical connection Pin 1 Signal output measurement signal Pin 2 N C Pin 3 N C Pin 4 Supply Pin 5 N C Pin 6 N C Pin 7 Gauge identification or Remote Zero Adjust Pin 8 Signal common Pin 9 Supply common GND case Connector case 9 5 6 1 9 pin D Sub female soldering side ...

Page 19: ...9 100K 4 Ident 3 5 1 2 680nF 16 V 10Ω Measurement signal case Remote Zero Adjust Electrical connection Pin 1 Supply Pin 2 Supply common GND Pin 3 Signal output measurement signal Pin 4 Gauge identification or Remote Zero Adjust Pin 5 Signal common Pin 6 N C Pin 7 N C Pin 8 N C case Connector case 5 3 7 4 1 6 2 8 8 pin Binder M12 female soldering side ...

Page 20: ...cessary For adjusting the zero operate the gauge under the same con stant ambient conditions and in the same mounting orientation as normally If the gauge is operated via a controller the zero of the whole measuring system has to be adjusted on the controller first adjust the zero of the gauge and then the zero of the controller 4 1 1 Zero Adjustment The zero can be adjusted via the button on the ...

Page 21: ...rr 6 65 100 Pa 6 65 100 Pa 1 33 10 0 Pa 6 65 10 1 Pa 3 33 10 1 Pa 1 33 10 1 Pa 6 65 10 2 Pa 5 10 2 mbar 5 10 2 mbar 10 2 mbar 5 10 3 mbar 2 5 10 3 mbar 10 3 mbar 5 10 4 mbar If the final pressure in the gauge is too high for zero ad justment 25 of the F S the zero cannot be reached Briefly press the button with a pin max ø1 1 mm The zero adjustment runs automatically duration 8 s Press the button ...

Page 22: ...parts can be detrimental to health and environment Before beginning to work find out whether any parts are contaminated Adhere to the relevant re gulations and take the necessary precautions when handling contaminated parts Caution Caution vacuum component Dirt and damages impair the function of the vac uum component When handling vacuum components take appro priate measures to ensure cleanliness ...

Page 23: ...e gauge out of operation Disconnect the sensor cable Remove the gauge from the vacuum system and install the protective lid 6 Maintenance Repair The product requires no maintenance Gauge failures due to contamination or wear and tear are not covered by the warranty We recommend checking the zero at regular intervals INFICON assumes no liability and the warranty becomes null and void if any repair ...

Page 24: ...preferably be free of harmful substances Adhere to the forward ing regulations of all involved countries and for warding companies and enclose a duly completed declaration of contamination Form under www inficon com Products that are not clearly declared as free of harmful sub stances are decontaminated at the expense of the customer Products not accompanied by a duly completed declaration of cont...

Page 25: ... electric components operating fluids etc can be detrimen tal to the environment Dispose of such substances in accordance with the relevant local regulations Separating the components After disassembling the product separate its components ac cording to the following criteria Contaminated components Contaminated components radioactive toxic caustic or bio logical hazard etc must be decontaminated ...

Page 26: ...w inficon com Operating Manual Single Channel Controller VGC401 tinb01e1 INFICON AG LI 9496 Balzers Liechtenstein 4 www inficon com Operating Manual Two Three Channel Measurement and Control Unit VGC402 VGC403 tinb07e1 INFICON AG LI 9496 Balzers Liechtenstein ETL Certification 3103457 ETL LISTED The product CDG020D complies with the requirements of the following Standards UL 61010 1 Issued 2004 07...

Page 27: ...d electronic equipment 2011 65 EU Capacitance Diaphragm Gauge Porter CDG020D Standards Harmonized and international national standards and specifi cations EN 61000 6 2 2005 EMC generic immunity standard EN 61000 6 3 2007 EMC generic emission standard EN 61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory use Manufacturer Signatures INFICON AG Alte Lands...

Page 28: ...LI 9496 Balzers Liechtenstein Tel 423 388 3111 Fax 423 388 3700 Original German tina80d1 2012 06 reachus inficon com t i na80e1 www inficon com ...

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