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Industrial Gold Gold 10 HP, Owner'S Manual

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Industrial Gold Gold 10 HP Owner'S Manual Download Page 23

Item

Cas #

Part

Description 

QTY

Item

Cas #

Part

Description 

QTY

1

049-0027

708000

Crankcase

1

42

082-0012

706000

Intercooler

2

2

053-0051

709000

Crankshaft

1

43

083-0009

706002

Elbow Aftercooler

2

3

051-0053

050170

Bearing Cone Front w/ Cap

1

44

031-0057

704000

Elbow Valve and Unloader

1

4

045-0044

701000

Cap Front Bearing

1

45

046-0171

070166

Gasket Unloader Cover

1

5

046-0168

070163

Gasket Front Cap

1

46

048-0055

720002

Piston-HP

2

6

059-0166

110117

Capscrew Hex M8X20

24

47

051-0055

050122

Insert Rod-Bearing Half

8

7

046-0179

060068

Seal -Shaft

1

48

043-0100

727001

Valve Assembly-HP Inlet

2

8

051-0054

050172

Bearing Cone Rear w/ Cap

1

49

046-0177

090095

Shim .015 Brg Adjustment

0

9

046-0227

070172

Gasket Rear Cap

1

49

046-0176

090094

Shim .010 Brg Adjustment

0

10

077-0071

728004

Centrifugal Unloader Adapter Plate

1

49

046-0175

090093

Shim .005 Brg Adjustment

0

11

044-0037

713009

Flywheel 19.5"

1

50

078-0011

728003

Plunge Unloader

1

12

059-0156

110104

Capscrew Skt HD M6X20

4

51

054-0127

719088

Set HP Piston Rings

2

13

060-0061

070201

Gasket Copper

24

52

052-0028

729006

Wristpin HP Piston

2

14

047-0054

705000

Rod Connecting 

4

53

060-0072

130060

Lockwasher 10

4

15

043-0098

727000

Valve Assembly-LP Inlet

4

54

060-0063

070203

Gasket Copper

12

16

062-0006

160004

Pipeplug

4

55

043-0094

727003

Spacer Inlet Valve

6

17

077-0069

020146

Cover Crankcase Side

2

56

136-0007

722007

Valve Safety 200 PSI ASME

1

18

054-0119

200100

Snapring Internal 

8

57

043-0100

727002

Valve Assy HP/LP Discharge

4

19

052-0027

729000

Wristpin- LP Piston

2

58

059-0158

110106

Capscrew SKT Head M8X25

4

20

048-0054

720000

Piston LP 105mm

2

59

077-0073

727136

Cover Valve

6

21

054-0126

719064

Piston Ring Set LP

2

60

059-0154

110102

Capscrew SKT Head M10x25

6

22

046-0167

070162

Gasket Cylinder To Crankcase

2

61

058-0082

727134

Retainer Inlet Valve

4

23

059-0159

110107

Capscrew Hex M10X25

12

62

058-0083

727135

Retainer Discharge Valve

6

24

059-0167

110111

Capscrew Hex M12x70

16

63

060-0070

130058

Lockwasher 8

8

25

042-0005

150018

Bleeder line with fittings

1

64

063-0006

160002

Bushing Reducing

2

26

059-0163

110108

Capscrew Hex M16x80

1

65

059-0157

110105

Capscrew Hex M8X85

4

27

046-0166

070161

Gasket Cylinder Head

2

66

046-0172

070167

Gasket Aftercooler

4

28

042-0055

710000

Head Cylinder

2

67

046-0173

070169

Gasket Intercooler

4

29

055-0051

723003

Spring Unloader

1

68

043-0095

727004

Spacer Discharge Valve

4

30

062-0004

160005

Oil Drain Tube

1

69

046-0174

070170

Gasket Valve Cover

6

31

058-0084

120058

Nut Adjustment Lock

1

70

060-0069

130057

Lockwasher 16

1

32

050-0030

711000

Cylinder

2

71

064-0022

160003

Elbow Street

2

33

019-0097

712000

Filter Inlet Assembly

2

72

060-0062

070202

Copper Valve Seat Gasket

10

34

019-0097

712114

Filter Inlet Element

2

73

077-0070

701029

Cap Rear

1

35

046-0169

070164

Gasket Side Cover

2

74

096-0009

728000

Weight Unloader

2

36

032-0031

731004

Sight Glass 1" NPT

1

75

107-0015

100100

Pin- Hinge

2

37

056-0018

703007

Breather tube adaptor

1

76

114-0012

728002

Holder Unloader

1

38

058-0086

120060

Nut Hex-M16

1

77

046-0185

070246

Gasket Set

1

39

146-0015

080029

Key Flywheel

1

78

042-0010

15017-CA2

Crank case vent line

1

40

082-0014

706004

Aftercooler

1

79

051-1999

511999

needle bearing wrist pin

4

41

136-0032

722006

Valve Safety 70 PSI ASME

2

Industrial Gold Air Compressors  

|

  

800-531-9656

  |  www.industrialgold.com

7.5, 10, 15 HP Electric Reciprocating Compressor 

Summary of Contents for Gold 10 HP

Page 1: ...ng this air compressor to familiarize yourself with the proper safety operation and standard operating procedures of this unit FAILURETO COMPLYWITH INSTRUCTIONS INTHIS MANUAL COULD RESULT INTHEVOIDING...

Page 2: ...any potential blockage point Failure to install a safety relief valve could result in rupturing or explosion of some compressor or safety component Do not change the pressure setting of the safety re...

Page 3: ...check valve for proper operation 3 Tighten belts 4 Check compressor for proper oil level Low Discharge Pressure 1 Air leaks in shop 2 Leaking valves 3 Restricted air intake 4 Blown gaskets seals 5 Wo...

Page 4: ...18 inches from the nearest wall 2 Clean all cooling surfaces 3 Reduce compressor duty cycle repair leaks or add another unit to handle the excess demand Excessive BeltWear 1 Pulley out of alignment 2...

Page 5: ...is not getting enough voltage to close coil 3 Low oil switch tripping 1 Replace pressure switch 2 Check unit voltage 3 Check the oil level in the unit NOTE Low Voltage Low voltage can cause a multitu...

Page 6: ...is is done to make sure the compressor does not get out of its duty cycle due to air leak in the system Inspect Oil for Contamination this is done to ensure that harmful deposits do not build up in th...

Page 7: ...time They are discussed separately for clarity The figure to the side shows 3 examples of misaligned pulleys To check pulley alignment remove the belt guard and place a straightedge against the compr...

Page 8: ...inder From there it passes through the inner cooler to the smaller high pressure cylinder The cycle is completed as the air then moves through the after cooler and discharge line into the tank Two sta...

Page 9: ...ons Volts Phase Hertz NOTE Standard motors are open drip proof with a maximum ambient temperature rating of 104 degrees F They are not suitable for salt laden corrosive dirty wet or explosive environm...

Page 10: ...r use the bolts as guide pins and do not tighten the bolts The rubber pads are used to absorb machine vibration and cannot work effectively if bolted tightly INDUCTION SYSTEM Do not locate the compres...

Page 11: ...protect system integrity in accor dance with ASME Codes and ANSI B19 3 safety stan dards Failure to use safety valves of the proper capacity and pressure will cause severe personal injury or death DA...

Page 12: ...ure Vessel Code Section VIII and ANSI B19 3 Safety Standards ELECTRICAL Before installation the electrical supply should be checked for adequate wire size and transformer capac ity During installation...

Page 13: ...stop the unit at the minimum and maximum desired air receiver pressure by cutting in and out the power to the electric motor On some models the pressure switch incorporates a release valve which rele...

Page 14: ...r instructional material attached Provisions should be made to have the instruction manual readily available to the operator and maintenance personnel If for any reason any part of the manual be comes...

Page 15: ...emove Starter lid cover Place ground wire under washer Check all fitting to make sure that they are tight and place cover back on starter box before checking for correct rota tion If rotation is incor...

Page 16: ...a proper ground Place the other incoming power line under the starter screw shown Remove Starter lid cover Once the steps are complete make sure all connections are tight and place starter cover back...

Page 17: ...Installation Diagram Industrial Gold Air Compressors 800 531 9656 www industrialgold com 7 5 10 15HPElectricReciprocatingCompressor...

Page 18: ...the rotational direction of the compressor It should agree with the rotation arrow on the flywheel pulley counter clockwise facing the shaft The following procedures should be followed for start up o...

Page 19: ...o be completely relieved before starting service The Manual vent valve may be the drain valve in the receiver NEVER remove a plug to relieve the pressure 4 Open all manual drain valves within the area...

Page 20: ...would reduce the tank pressure to a safe level Never run the unit without this safety valve or attempt to adjust it GENERAL INSPECTION Check the overall operation of the unit Tighten any loosen bolts...

Page 21: ...ST25 250 G After cooler IAT M 15 AL H Belts IAT B78 I Belt guard BG40X24X6 J Motor pulley LP2B645H K Pulley hub IAT LPH13 8HUB L 7 5HP motor IAT EM3311T 3 PHASE L1510T 1 PHASE M Mag starter IAT 8911D...

Page 22: ...10 15 hp Electric 15 20hp Gas Two Stage Cast Iron Model CA2 Industrial Gold Air Compressors 800 531 9656 www industrialgold com 7 5 10 15HPElectricReciprocatingCompressor...

Page 23: ...4 720000 Piston LP 105mm 2 59 077 0073 727136 Cover Valve 6 21 054 0126 719064 Piston Ring Set LP 2 60 059 0154 110102 Capscrew SKT Head M10x25 6 22 046 0167 070162 Gasket Cylinder To Crankcase 2 61 0...

Page 24: ...ey do not wish to bring the compressor to the service center ALL SPECIALTY COMPRESSOR WARRANTY SERVICE MUST BE PERFORMED AT THE CLOS EST SERVICE CENTER TO THE COMPRESSOR Specialty compressor any compr...

Page 25: ...____________________________________________ Compressor Rotation Correct ________________________________________________________________ Motor amps at Max operating Pressure _________________________...

Page 26: ...Notes Industrial Gold Air Compressors 800 531 9656 www industrialgold com 7 5 10 15HPElectricReciprocatingCompressor...

Page 27: ...Notes Industrial Gold Air Compressors 800 531 9656 www industrialgold com 7 5 10 15HPElectricReciprocatingCompressor...

Page 28: ...0 10 40 7 5 230 80 8 60 10 230 90 6 60 Wire sized is based on 30ft or less run from main panel NEC reccomends copper wire type THW THW 2 THHW THHN THWN XHHW THWN 2 or ZHHW 2 Solid copper wire is not r...

Page 29: ...10 480 25 14 15 208 90 6 15 230 80 6 15 480 40 10 20 208 100 4 20 230 90 4 20 480 60 10 25 208 110 3 25 230 100 4 25 480 70 8 30 208 125 2 30 230 110 3 30 480 80 8 40 208 175 1 ought 40 230 150 1 40 4...

Page 30: ...2626 Skyway Drive Grand Prairie TX 75052 417 206 6353 800 531 9656 Fax 417 206 6336 QualityAirCompressorataGreatPrice...

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