background image

Attach INCRA Jig Ultra to base

support bars and loosely attach

remaining base clamp

Open the Ultra Mounting Hardware Pack. Place #10
washers on each of (4) #10 – 32 x 

3

4

" phillips pan head

screws and insert through the slotted holes in the Ultra.
Add a 

1

4

" thick nylon washer to each screw, then

loosely thread on hex nuts. Place (2) #10 – 32 x 

3

4

" truss

head screws through the two inside holes located in the
middle of the Ultra’s base. Do not place a #10 washer
on the truss head screws. (Truss head screws have a
larger head diameter than pan head screws.)  Add a

1

4

" thick nylon washer to the screws underneath the

base and thread on hex nuts. Slide the hex nuts on all
six screws into the T-slots on the base support bars.
The screws through the slotted holes will fit into the outer
T-slots. The truss head screws will fit into the inner
T-slots. See 

Fig. 10  and Detail 10A. The 

1

4

" nylon

washers will hold the Ultra 

1

4

" above the support bars.

Center the Ultra on the base support bars’ length.
(Edge of Ultra should be about 10

5

8

" from end of

bars.)  Use a square to align the Ultra base at 90°
to the support bars and tighten the screws installed
in the slotted holes only.

Do not tighten the truss

head screws at this time. Slide the hex nuts on
the remaining base clamp into the T-slots on the
support bars.

6

BASE MOUNT ASSEMBLY

Install panel between base sup-

port bars and attach one base

clamp 

Open the Base Mount and Fence Glide Hardware Pack.
Place a #10 flat washer on each of (8) #10 – 32 x 

1

2

"

phillips pan head screws. Place the screws through
the holes in both base clamps and loosely attach the
#10-32 hex nuts. Sandwich the panel between the
two base support bars as shown in 

Fig. 9 and Detail

9A, then slide one of the base clamps onto the base
support bar ends, capturing the hex nuts in the T-slots.
Leave about 

1

4

" between the support bar ends and

the vertical surface on the base clamp. See 

Detai 9B.

Tighten the screws. Set aside the remaining fasteners
from the Base Mount and Fence Glide Hardware Pack
for use in Steps 2 and 3 on page 8.

1

2

#10-32 hex nuts  

Slide into T-slot on

base support bars

FIG. 9

#10– 32 x 

1

2

" phillips

pan head screw

#10 flat washer

#10– 32 hex nut

Panel

Base support

bars 

Base sup-

port bar

DETAIL 9B

Base

clamp

1

4

"

Base clamp

#10– 32 x 

3

4

" phillips

pan head screws with

washers inserted

through slotted 

holes in base

FIG. 10

Attach ULTRA to

base support bars

#10– 32 x 

3

4

"

truss head screws

(no washers)  

Do not tighten at

this time

1

4

" thick nylon washers

between ULTRA and

support bars

Hex nuts for screws captured 

in T-slots on support bars

Base support bar

DETAIL 10A

Pan head screw

1

4

" thick nylon washers

Truss head screws

Panel

10

5

8

"

Note: The base support bars used in the base mount
assembly are designed for use with table saws having
a front to back measurement of 27" to 28". If your
table saw measures outside of these dimensions cus-
tom cut support bars are available.

Base support bars

DETAIL 9A

Sandwich panel between

base support bars

Panel

Base

support

bars

Base

clamp

Summary of Contents for TS II

Page 1: ...ns the rails and another the base mount unit These two assemblies are covered fully by this owner s manual The third package contains the INCRA Jig Ultra 24 Read all of this TS II owner s manual and pages 2 3 6 and 7 of the Ultra 24 owner s manual In just about an hour or so you are going to be operating one of the most exciting new tools in today s woodshops Your table saw will undergo a transfor...

Page 2: ...I to a new setting Before making a cut always make sure that the car riage clamp is fully engaged and that the rail hook thumbscrew is securely tightened Use appropriate safety devices Keep hands clear of the saw blade Always use a push stick rubber soled push block or other safety devices to keep your hands safely away from the saw blade Never let the saw blade come into contact with any part of ...

Page 3: ...o d gold washer 1 4 flat washer 3 8 16 dual pilot rectangular nut 3 8 16 x 3 4 clamping knob 3 8 16 x 1 2 hex bolt 10 32 x 3 4 phillips pan head screw 10 32 x 3 4 phillips truss head screw 10 flat washer 10 32 hex nut ULTRA Mounting Hardware Pack 1 4 thick nylon washer Contents 4 ea 1 4 20 x 1 2 socket head cap screw 2 ea 10 32 x 1 phillips pan head screw 8 ea 10 32 x 1 2 phillips pan head screw 2...

Page 4: ...ack Add a 3 8 flat washer to each of 4 3 8 16 x 3 4 hex bolts Place the bolts through the holes in the mounting brackets and loosely attach the 3 8 16 rectangular nuts See Fig 2 above Slide rails onto mounting brackets and tighten bolts Carefully slide the rails onto the mounting brackets so that the rectangular nuts are captured in the T slot on the bottom of the rail Fig 3 shows the correct orie...

Page 5: ...should extend 7 beyond left hand exten sion wing FIG 7 Tighten rail mounting bolts Push rail against short vertical leg and tighten rail mounting bolts 7 Slide stop positioner and base clamping knob assem blies onto the rails Stop positioner Add a 3 8 flat washer to each of 4 3 8 16 x 1 2 hex bolts then loosely attach a 3 8 16 rectangular nut Slide one stop posi tioner into each end of both rails ...

Page 6: ... Mount and Fence Glide Hardware Pack Place a 10 flat washer on each of 8 10 32 x 1 2 phillips pan head screws Place the screws through the holes in both base clamps and loosely attach the 10 32 hex nuts Sandwich the panel between the two base support bars as shown in Fig 9 and Detail 9A then slide one of the base clamps onto the base support bar ends capturing the hex nuts in the T slots Leave abo...

Page 7: ...x tool tighten the 4 set screws through the holes located in the base clamps Slide the 2 stop posi tioners up against the base clamps as shown and tighten the hex bolts Should you ever need to remove the base assembly from your table saw these stop positioners will allow you to return to the original setup in seconds 3 4 FIG 11 Align base mount assembly parallel to miter slot Second Slide base ass...

Page 8: ...lamp then turn the black thumbscrew on the front fence glide counterclockwise to lower the rail hook into the T slot on the rail Look into the T slot as you lower the hook When the hook passes the lip on the T slot slide the black thumbscrew toward the table saw to position the hook under the lip See Fig 16 Now turn the thumbscrew clockwise to raise the hook The hook can be adjusted to limit fence...

Page 9: ...adjust the fence forward until it kisses the saw blade Fig 18 Release the micro adjust lever and lock the carriage in place Note After micro adjusting re zero the scale on the micro adjust knob by rotating the scale not the knob to return to zero under the micro cursor Set scale position With the Ultra still locked at the zeroed position set above slide the middle 0 16 scale in the scale slot to p...

Page 10: ...hin less than 1 32 from the saw blade Place the Ultra in micro adjust mode and micro adjust the fence forward until it kisses the saw blade Fig 22 After micro adjust ing release the micro adjust lever and lock the carriage in place Note Whenever you return the Ultra to operation on the right side of the blade remember to micro adjust the fence back to a zero reading on the micro adjust scale Set s...

Page 11: ... position The center of the hole should be about 11 8 below the table top Remove blade guard then using 3 8 16 x 11 2 hex bolts nuts and washers attach the extra mounting brackets loose ly in place Install the rail bolts as shown in Fig 2 on page 4 then slide the rear rail back into position Tighten all rail mounting bolts then tighten the two bolts that secure the brackets to your table saw Use a...

Page 12: ...ncra com WARRANTY Taylor Design Group Inc warrants this product for one year from date of purchase We will repair any defects due to faulty material or workmanship or at our option replace the product free of charge Please return the failing component only postage prepaid along with a description of the problem to the address below This warranty does not apply to parts which have been subjected to...

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