Inca 000 Insert Operating And Installation Instructions Download Page 36

 

36

 

TROUBLE SHOOTING  

Condition 5: Igniter will not light fuel. 

 

Check electrical connections (including fuse) to the igniter. 

 

Check the igniter tube, which touches the burn pot, is not plugged with ash.  If it 
is plugged remove the debris (be sure to wait until everything has cooled to room 
temperature). 

 

Check burn pot is installed correctly (see page 30). 

 

If igniter still does not work, replace it.  

Note:  The igniter should be glowing orange when in operation.  

Condition 6:  The auger motor does not function normally. 

 

If the auger shaft does not turn but the motors armature tries to spin then this is a 
sign your auger is jammed.  Try to remove the blockage by poking at the fuel in 
the drop tube.  If this does not work then empty the hopper and remove the auger 
cover and clear the blockage (Note: Before removing the auger cover 
disconnect power to the unit
).   

 

Check for voltage at the auger motor, if none check circuit board fuse. 

 

Ensure the exhaust blower is operating. 

 

Check the vacuum hose is connected or damaged. 

 

Bypass the vacuum switch by placing a jumper wire on the two electrical 
connections.  If the auger motor starts to function normally replace the vacuum 
switch. 

 

Check the manual reset on the 250  F high limit switch.  If the switch has been 
tripped, check for the cause of the overheating, reset the switch and check if the 
auger operates normally. 

 

Bypass the 250  F high switch by placing a jumper wire on the two electrical 
connections.  If the auger motor starts to function normally replace the high limit 
switch. 

 

If the auger is not jammed and you have tried the other possible causes, connect 
120 volts directly to the auger motor.  If the auger motor does not work replace 
the auger motor.  

Condition 7:  The 250  F high limit switch has tripped. 

 

Reset the switch and determine the cause.  It is normally a faulty convection fan.    
If the convection fan does not operate apply 120volts directly to the convection 
fan, if it still does not operate replace the convection fan.  

Summary of Contents for 000 Insert

Page 1: ...al before installation and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact your local building offi...

Page 2: ...to Combustibles 14 15 Installing Your Room Heater 16 24 Mobile Home Installations 25 Insert Pellet Stove 26 28 Vent Termination Locations 29 Maintenance 30 33 Optional Accessories 34 Troubleshooting...

Page 3: ...imum Premium grade 3 maximum Standard grade Moisture Content 8 maximum Heat Content minimum 8 200 btu hr It is important to note that the ash content of the fuel and frequency of operation determine t...

Page 4: ...utside combustion air source It is recommended that the exhaust vent be cleaned bi annually or after every two tons of pellets Soot or creosote may accumulate when the stove is operated under incorrec...

Page 5: ...ts in your area Notify your insurance company of your new stove Allow the stove to cool before performing any maintenance Ashes must be disposed of in a metal container with a tight lid and placed on...

Page 6: ...IFICATIONS Heating Specifications Burn Rate 40 000 btu hr or 4 8 lbs of fuel per hour Hopper Capacity 50 lbs Heating Efficiency 75 79 Depends on quality and heating value of pellet fuel DIMENSIONS Fig...

Page 7: ...7 DIMENSIONS The minimum installation dimensions of the insert opening are 22 558 80 mm wide x 22 3 4 578 mm high x 17 1 2 444 50 mm deep Figure 2 15 44...

Page 8: ...can have full control of the pellet stoves control board functions and familiarize yourself with how the pellet stove works It is in this mode that the heat level for the T STAT mode is set To Start...

Page 9: ...imum at any heat setting they may do so by pressing the FAN button If the flame goes out use the AUGER TRIM button to make adjustments See the AUGER TRIM button description on page 11 To Shutdown Stov...

Page 10: ...show the feed rate on level 1 At this point you can push the heat level button and set to desired feed rate setting 2 5 This only needs to be done once and then the stove will automatically cycle usi...

Page 11: ...urn pot when first using the pellet stove or when you completely empty the hopper of pellets and restarting after reloading the hopper You can load the auger faster by pressing and holding this button...

Page 12: ...ll KEEP LID CLOSED AT ALL TIMES EXCEPT WHEN REFILLING DO NOT OVERFILL HOPPER Safety Features 1 Your unit is equipped with a high temperature limit thermo snap disc This snap disc serves to shutdown th...

Page 13: ...t Disconnect unit from power supply Open right side panel to gain access to rear of control panel Take the thermostat wires and connect to the green screw terminal on the rear of the control panel see...

Page 14: ...on a combustible floor a 1 2 thick non combustible hearth pad must be installed under the unit The pad must extend at least the width of the appliance and at least the depth of the appliance plus 6 15...

Page 15: ...if its dimensions fall within the chart below Mantle Depth Mantle Height from Floor 10 254 mm 40 1016 mm 8 7 8 222 mm 39 991 mm 7 13 16 197 mm 38 965 mm 6 11 16 171 mm 37 940 mm 5 5 8 143 mm 36 914 m...

Page 16: ...himney The chimney must be lined if over 6 150 mm in diameter or if it has a cross sectional area of over 28 square inches Venting can pass through the ceiling and roof if listed pipe is used Do not o...

Page 17: ...air vent has a proper cap on it to prevent rodents from entering and also is installed where it won t become blocked with snow etc 8 Connect the exhaust vent pipe to the exhaust outlet of your applian...

Page 18: ...18 HORIZONTAL EXHAUST VENT INSTALLATION continued Figure 8 Figure 9...

Page 19: ...t on your exterior wall and cut a hole 2 1 2 64 mm in diameter through the wall 5 Secure all vent joint connections with 3 screws Seal the exhaust vent joint connections with high temperature silicone...

Page 20: ...exhaust vent through the wall be sure to make sure that 3 75 mm clearances to combustibles are maintained 5 Secure all vent joint connections with 3 screws Seal the exhaust vent joint connections wit...

Page 21: ...21 SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET APPLIANCES Images courtesy of Selkirk...

Page 22: ...22 SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET APPLIANCES Images courtesy of Selkirk UP OUT HORIZONTAL TERMINATION KIT Figure 12...

Page 23: ...23 SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET APPLIANCES Images courtesy of Selkirk STRAIGHT OUT HORIZONTAL TERMINATION KIT Figure 13...

Page 24: ...24 SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET APPLIANCES Images courtesy of Selkirk THROUGH THE ROOF VERTICAL TERMINATION KIT Figure 14...

Page 25: ...sure that the unit is permanently electrically grounded to the chassis of your home IT IS MANDATORY TO TAKE THE COMBUSTION AIR FROM THE OUTSIDE WHEN INSTALLING THIS UNIT IN AIR TIGHT OR MANUFACTURED M...

Page 26: ...e shroud must be installed before unit is set into its final position Step 1 Shroud Side Facing the back of the unit take the left shroud side piece no control panel hole and fasten as shown with 2 sc...

Page 27: ...e the top shroud side piece and fasten as shown with 4 screws provided Step 4 Control Board Take the control board and insert it from the back of the right shroud side facing front of unit Fasten cont...

Page 28: ...air intake can be attached to the appliance by using a hose clamp 6 Connect the stove to the coupling on the bottom of the exhaust flex vent and twist to the locked position Push the appliance into th...

Page 29: ...F 12 30 cm To outside corner G 12 30 cm To inside corner combustible wall H 3 91 cm within a height of 15 4 5 m above the meter regulator assembly To each side of center line extended above natural g...

Page 30: ...ot regularly to check that the holes have not become plugged If necessary clean thoroughly It is imperative that the burn pot be re installed the correct way or the unit will not light The end of the...

Page 31: ...r shop vac may have a special filter or bag available to eliminate this leakage 5 Remove ash pan and dispose of ashes into metal container 6 Reinstall ash pan 7 Reinstall burn pot and burn pot liner A...

Page 32: ...FORE SERVICING UNIT Over time ash or dust may accumulate on the blades of the convection combustion fans The fans should be inspected periodically and if any accumulation is present vacuumed clean as...

Page 33: ...d To clean the chimney detach the vent where it attaches to the combustion blower If creosote has accumulated it should be removed Inspect the entire vent system from unit exhaust to termination Creos...

Page 34: ...an optional firebox decorative liner as well as a ceramic log set Decorative Liner Installation 1 Install the center panel be sure to line up the hole with the drop tube 2 Install the left and right p...

Page 35: ...m in the firebox Check the vacuum switch by shorting out the vacuum switch then turn the control panel to OFF and back to ON If the unit starts to operate change the vacuum switch Check the exhaust te...

Page 36: ...r if none check circuit board fuse Ensure the exhaust blower is operating Check the vacuum hose is connected or damaged Bypass the vacuum switch by placing a jumper wire on the two electrical connecti...

Page 37: ...ntake may be dirty or partially blocked restricting airflow to the unit Burn pot holes are blocked Let the unit cool and clean burn pot and burn pot liner be sure to follow instructions for disposal o...

Page 38: ...ct power then change out the fan Stove times out on start up cycle goes to shut down Stove is not getting to temperature in time and therefore goes to automatic shut down everything will turn off incl...

Page 39: ...r more than 1 minute 1 minute until vacuum failure 10 minute shut down cycle then replace the vacuum switch Stove shuts down flashes level 3 This indicates that the stove was starved for fuel Check th...

Page 40: ...n the house then you will want to check that your exhaust is hooked up properly to code and that it is COMPLETELY SEALED this is very important this is the main cause of most smoke issues Check to mak...

Page 41: ...e main issue with most pellet jams If there is no pellet jam then check the high limit switch if it is tripped it will stop the pellets from feeding as well Burn pot is clogging up You must clean pot...

Page 42: ...LEVEL 3 4 4 LEVEL 4 4 5 3 5 LEVEL 5 5 5 2 5 MODE B SHOULD SHIP IN THIS MODE 8 SECOND CYCLE SETTING TIME ON TIME OFF START UP 2 5 5 5 PIN POSITION LEVEL 1 2 6 LEVEL 2 2 5 5 5 LEVEL 3 3 5 4 5 LEVEL 4 4...

Page 43: ...43 WIRING DIAGRAM...

Page 44: ...rt control panel circuit board SPSS 1007 auger motor SPSS 1005 250 F normally open high limit snap disc SPSA 1016 140 F normally open exhaust temperature snap disc SPSA 1015 convection fan SPSS 1002 e...

Page 45: ...ntransferable and is made only to the original purchaser The warranty shall commence no later than 24 months following the date of product shipment from Inca Metal regardless of the installation or oc...

Page 46: ...being claimed Distributor The distributor must sign and verify the information is correct for any and all warranty claims then send a copy of the Warranty Claim Form to the manufacturer for review kee...

Page 47: ...this product Inca Metal will not be responsible for over firing downdrafts spillage howsoever caused and including but not limited to environmental conditions such as rooftops buildings nearby trees...

Page 48: ...the unit is installed for warranty purposes and future reference Failure to properly fill out this sheet will void all future warranties NAME OF OWNER NAME OF DEALER ADDRESS ADDRESS PHONE PHONE MODEL...

Page 49: ...49 INCA METAL PRODUCTS LTD RICHMOND BC SERVICE AND MAINTENANCE LOG SERIAL OF STOVE _______________ DATE SERVICED PERFORMED BY DESCRIPTION OF SERVICE 12 2009...

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