IMT Diamond Air DA435ELW Service Manual Download Page 4

DA435ELW: 99900917:

iv

PRECAUTIONS

LISEZ CECI AVANT D’OPERER VOTRE COMPRESSEUR

19980223

Summary of Contents for Diamond Air DA435ELW

Page 1: ...W 99900917 i 19980223 Model DA435ELW Underhood Air Compressor IOWA MOLD TOOLING CO INC BOX 189 500 HWY 18 WEST GARNER IA 50438 TEL 515 923 3711 TECHNICAL SUPPORT FAX 515 923 2424 MANUAL PART NUMBER 99...

Page 2: ...DA435ELW 99900917 ii...

Page 3: ...SE DEATH SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build up and corrosion which leads to tank failure Assure that tank and compressor relief valves work prope...

Page 4: ...DA435ELW 99900917 iv PRECAUTIONS LISEZ CECI AVANT D OPERER VOTRE COMPRESSEUR 19980223...

Page 5: ...MAINTENANCE CHECKLIST 4 1 AIR COMPRESSOR DA435ELW PARTS 51713976 4 2 AIR COMPRESSOR DA435ELW DRAWING 51713976 4 3 AIR COMPRESSOR DA435ELW DRAWING 51713976 4 4 REPAIR KITS 4 5 PRESSURE SWITCH KIT 51713...

Page 6: ...DA435ELW 99900917 vi 19980223...

Page 7: ...a delivery rate of 35 CFM at 1400 RPM The compressor is belt driven from the engine crankshaft through a magnetic clutch It is engaged and disengaged by use of an air pressure sensing electric switch...

Page 8: ...DA435ELW 99900917 1 2 19970313...

Page 9: ...on the unit If oil is needed use only IMT s synthetic compressor oil 2 Check the air intake filter pads on each head to make certain that they are clean and unobstructed Dirty filters are a possible...

Page 10: ...DA435ELW 99900917 3 2 19970313 NOTES...

Page 11: ...0313 GENERAL The following table is a list of routine maintenance items including service intervals It also includes a parts list and assembly drawing of the compressor Section 4 MAINTENANCE PARTS ROU...

Page 12: ...EF 70056441 PULLEY 6 GROOVE SERPENTINE REF 70056442 PULLEY 7 GROOVE SERPENTINE REF CONTINUED DA435ELW AIR COMPRESSOR 51713976 1 ITEM PART NO DESCRIPTION QTY 56 77044419 COIL 1 57 76039119 SEAL PART OF...

Page 13: ...DA435ELW 4 3 51713976 02 19970620 CONTINUED DA435ELW AIR COMPRESSOR 51713976 2...

Page 14: ...DA435ELW 4 4 51713976 03 19970620 DA435ELW AIR COMPRESSOR 51713976 3 NOTE INSTALL PIN 40 INTO COVER 71 WITH GROOVED END OF PIN PLACED INTO COVER...

Page 15: ...76392641 GASKET REED VALVE CLY 2 CRANKSHAFT KIT 51705743 51705742 CRANKSHAFT ASM 1 51705661 CRANKSHAFT MACH 1REF 72066297 WOODRUFF KEY 1REF 70055010 BEARING REAR CUP 1 70055011 BEARING FRT CUP 1 7005...

Page 16: ...DA435ELW 4 6 19970313...

Page 17: ...TERIAL TO PROVIDE A SMOOTH CLEAN SURFACE FOR THE NEW GASKET FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN THE NEED TO RESEAL THE UNIT LATER 5 Hone the cylinder to break the glaze and to remove the bu...

Page 18: ...the air lines 21 Be sure all tools welder parts or anything else loose are removed from compressor before startup Follow startup procedures listed in owners manual Test the unit CAUTION REMOVE FINGER...

Page 19: ...ith minor adjustments to align all parts 13 Once it is possible to make contact with the bearing housing using hand pressure only and there remains spring pressure in return hold the cover tight again...

Page 20: ...aces out of the bearing housing 8 Press the tapered roller bearings off of the crankshaft if only the bearings are being replaced If the crankshaft is to be replaced discard the entire assembly 9 Pres...

Page 21: ...G CHECK VALVE MAKE CERTAIN THAT THE CHECK VALVES ARE FUNCTIONING PROPERLY BEFORE INSTALLING THE NEW CLUTCH THE CHECK VALVES MAY BE CHECKED BY PRESSURIZING THE TANK AND SHUTTING OFF THE COMPRESSOR THER...

Page 22: ...8 11 bolt until the pulley is forced off the crankshaft 7 Remove the pulley and disconnect temporary jumper wire 8 Remove the four 4 bolts holding the coil assembly to the front of the compressor To r...

Page 23: ...DA435ELW 99900917 5 7...

Page 24: ...by IMT At the time of requesting warranty service the purchaser must present evidence of the date of delivery of the product The purchaser shall pay any premium for overtime labor requested by the pur...

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