IMT Diamond Air DA435ELW Service Manual Download Page 24

DA435ELW: 99900917:

5-8

LIMITED WARRANTY - DA435ELW

This parts manual is provided to the user to assist in servicing the equipment.  It is the propertyof Iowa Mold Tooling Co., Inc and, as such,

may not be reproduced either whole or in part,whether by chemical, electrostatic, mechanical or photographic means without the

expressedwritten permission of an officer of Iowa Mold Tooling Co., Inc.  One manual is provided with each piece of new equipment and
additional manuals may be obtained at a nominal price.

IOWA MOLD TOOLING CO., INC.

BOX 189, GARNER, IA 50438-0189

TEL: 515-923-3711

TECHNICAL SUPPORT FAX: 515-923-2424

WARRANTY COVERAGE - The DA435ELW Underhood Air

Compressor manufactured by Iowa Mold Tooling Co., Inc.

(IMT) is warranted to be free from defects in material and

workmanship, under proper use, application and maintenance in

accordance with IMT’s written recommendations, instructions

and specifications as follows:

1.   One (1) year; labor on IMT workmanship from the date of

shipment to the end user.

2.   One (1) year; original IMT parts from the date of shipment

to the end user.

IMT’s obligation under this warranty is limited to, and the sole

remedy for any such defect shall be the repair or replacement (at

IMT’s option) of unaltered parts returned to IMT, freight

prepaid, and proven to have such defect, provided such defect

occurs within the above stated warranty period and is reported

within fourteen (14) days of its occurence.

IMPLIED WARRANTY EXCLUDED - This is the only

authorized IMT warranty and is in lieu of all other express or

implied warranties or representations, including any implied

warranties of merchantability or fitness for any particular

purpose or of any other obligations on the part of IMT.

WARRANTY CLAIMS - Warranty claims must be submitted

and shall be processed in accordance with IMT’s established

warranty claim procedure.

WARRANTY SERVICE - Warranty service will be performed

by any IMT distributor authorized to sell new IMT products of

the type involved or by any IMT Service Center authorized to

service the type of product involved or by IMT in the event of

direct sales made by IMT.  At the time of requesting warranty

service, the purchaser must present evidence of the date of

delivery of the product.  The purchaser shall pay any premium

for overtime labor requested by the purchaser, any charge for

making service calls  and for transporting the equipment to the

place where warranty work is performed.

WARRANTY VOIDED - All obligations of IMT under this

warranty shall be terminated:(1) if service other than normal

maintenance or normal replacement of service items is

performed by someone other than an authorized IMT dealer, (2)

if product is modified or altered in ways not approved by IMT.

PURCHASER’S RESPONSIBILITY - This warranty covers

only defective material and workmanship.  It does not cover

depreciation or damage caused by normal wear, accident,

improper protection in storage, or improper use.  The purchaser

has the obligation of performing the care and maintenance duties

discussed in IMT’s written recommendations, instructions and

specifications.  Any damage which results because of

purchaser’s failure to perform such duties shall not be covered

by this warranty.  The cost of normal maintenance and normal

replacement of service items such as filters, belts, etc. shall be

paid by the purchaser.

CONSEQUENTIAL DAMAGES - The only remedies the

purchaser has in connection with the breach or performance of

any warranty on IMT products are those set forth above.  In no

event will the dealer, IMT or any company affiliated with IMT,

be liable for business interruptions, loss of sales and/or profits,

rental or substitute equipment, costs of delay or for any other

special, indirect, incidental or consequential losses, costs or

damages.

REPRESENTATIONS EXCLUDED - IMT products are subject

to no expressed, implied or statutory warranty other than herein

set forth, and no agent, representative or distributor of the

manufacturer has any authority to alter the terms of this warranty

in any way whatsoever or to make any representations or

promises, express or implied, as to the quality or performance of

IMT products other than those set forth above.

CHANGE IN DESIGN - IMT reserves the right to make

changes in design or improvements upon its products without

imposing any obligation upon itself to install the same upon its

products theretofore manufactured.

Effective November, 1996

Summary of Contents for Diamond Air DA435ELW

Page 1: ...W 99900917 i 19980223 Model DA435ELW Underhood Air Compressor IOWA MOLD TOOLING CO INC BOX 189 500 HWY 18 WEST GARNER IA 50438 TEL 515 923 3711 TECHNICAL SUPPORT FAX 515 923 2424 MANUAL PART NUMBER 99...

Page 2: ...DA435ELW 99900917 ii...

Page 3: ...SE DEATH SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build up and corrosion which leads to tank failure Assure that tank and compressor relief valves work prope...

Page 4: ...DA435ELW 99900917 iv PRECAUTIONS LISEZ CECI AVANT D OPERER VOTRE COMPRESSEUR 19980223...

Page 5: ...MAINTENANCE CHECKLIST 4 1 AIR COMPRESSOR DA435ELW PARTS 51713976 4 2 AIR COMPRESSOR DA435ELW DRAWING 51713976 4 3 AIR COMPRESSOR DA435ELW DRAWING 51713976 4 4 REPAIR KITS 4 5 PRESSURE SWITCH KIT 51713...

Page 6: ...DA435ELW 99900917 vi 19980223...

Page 7: ...a delivery rate of 35 CFM at 1400 RPM The compressor is belt driven from the engine crankshaft through a magnetic clutch It is engaged and disengaged by use of an air pressure sensing electric switch...

Page 8: ...DA435ELW 99900917 1 2 19970313...

Page 9: ...on the unit If oil is needed use only IMT s synthetic compressor oil 2 Check the air intake filter pads on each head to make certain that they are clean and unobstructed Dirty filters are a possible...

Page 10: ...DA435ELW 99900917 3 2 19970313 NOTES...

Page 11: ...0313 GENERAL The following table is a list of routine maintenance items including service intervals It also includes a parts list and assembly drawing of the compressor Section 4 MAINTENANCE PARTS ROU...

Page 12: ...EF 70056441 PULLEY 6 GROOVE SERPENTINE REF 70056442 PULLEY 7 GROOVE SERPENTINE REF CONTINUED DA435ELW AIR COMPRESSOR 51713976 1 ITEM PART NO DESCRIPTION QTY 56 77044419 COIL 1 57 76039119 SEAL PART OF...

Page 13: ...DA435ELW 4 3 51713976 02 19970620 CONTINUED DA435ELW AIR COMPRESSOR 51713976 2...

Page 14: ...DA435ELW 4 4 51713976 03 19970620 DA435ELW AIR COMPRESSOR 51713976 3 NOTE INSTALL PIN 40 INTO COVER 71 WITH GROOVED END OF PIN PLACED INTO COVER...

Page 15: ...76392641 GASKET REED VALVE CLY 2 CRANKSHAFT KIT 51705743 51705742 CRANKSHAFT ASM 1 51705661 CRANKSHAFT MACH 1REF 72066297 WOODRUFF KEY 1REF 70055010 BEARING REAR CUP 1 70055011 BEARING FRT CUP 1 7005...

Page 16: ...DA435ELW 4 6 19970313...

Page 17: ...TERIAL TO PROVIDE A SMOOTH CLEAN SURFACE FOR THE NEW GASKET FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN THE NEED TO RESEAL THE UNIT LATER 5 Hone the cylinder to break the glaze and to remove the bu...

Page 18: ...the air lines 21 Be sure all tools welder parts or anything else loose are removed from compressor before startup Follow startup procedures listed in owners manual Test the unit CAUTION REMOVE FINGER...

Page 19: ...ith minor adjustments to align all parts 13 Once it is possible to make contact with the bearing housing using hand pressure only and there remains spring pressure in return hold the cover tight again...

Page 20: ...aces out of the bearing housing 8 Press the tapered roller bearings off of the crankshaft if only the bearings are being replaced If the crankshaft is to be replaced discard the entire assembly 9 Pres...

Page 21: ...G CHECK VALVE MAKE CERTAIN THAT THE CHECK VALVES ARE FUNCTIONING PROPERLY BEFORE INSTALLING THE NEW CLUTCH THE CHECK VALVES MAY BE CHECKED BY PRESSURIZING THE TANK AND SHUTTING OFF THE COMPRESSOR THER...

Page 22: ...8 11 bolt until the pulley is forced off the crankshaft 7 Remove the pulley and disconnect temporary jumper wire 8 Remove the four 4 bolts holding the coil assembly to the front of the compressor To r...

Page 23: ...DA435ELW 99900917 5 7...

Page 24: ...by IMT At the time of requesting warranty service the purchaser must present evidence of the date of delivery of the product The purchaser shall pay any premium for overtime labor requested by the pur...

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