IMT Diamond Air DA435ELW Service Manual Download Page 12

DA435ELW:

4-2

51713976.01: 19970620

ITEM PART NO.

DESCRIPTION

QTY

  1. 60025012

CRANKCASE  (PART  OF  94)

  1REF

  2. 60025194

CYLINDER  BLOCK

  2

  3. 60250270

CYLINDER  HEAD

  2

  4. 60025193

PULSATION TANK

  1

  5. 70733069

REED VALVE ASM

  2

  6. 73073030

DIPSTICK

  1

  7. 70014613

DIPSTICK TUBE

  1

  8. 60120238

OIL SCREEN TUBE (PART OF 94)

  1REF

  9. 60120289

OIL  SCREEN  (PART  OF  94)

  1REF

10. 72066008

OIL SCREEN CLAMP (PART OF 94)   1REF

11. 72053090

PIPE NIPPLE 1/2NPT X CLOSE

  1

12. 51705310

BREATHER  CAP ASM(INCL:95,96)

  1

13. 72063050

WASHER 5/16 LOCK (PART OF 94)

  5REF

14. 72053403

PLUG 3/8NPT SH (PART OF 94)

  1REF

15. 72053413

PLUG 3/8NPT SQHD (PART OF 94)   1REF

16. 70039300

IDENTIFICATION  PLATE

  1

17. 72063001

WASHER 1/4 FLAT

12

18. 70014626

AIR INTAKE RETAINER

  8

19. 76393803

AIR INTAKE FILTER

  8

20. 72062001

NUT 5/16-18 HEX

12

21. 72060063

CAP SCR 7/16-14X1-1/4 HHGR5

  4

22. 72062036

NUT 5/16-24 HEX

12

23. 76039111

GASKET

  2

24. 72053403

PIPE PLUG 3/8NPT SH

  6

25. 70024122

WASHER 5/16 FLAT COPPER

12

26. 72063052

WASHER 7/16 LOCK

  4

27. 72063050

WASHER 5/16 LOCK

  1

28. 72063001

WASHER 1/4 WRT

  2

29. 72060005

CAP SCR 1/4-20X1-1/4 HHGR5

  2

30. 72053404

PLUG 1/2NPT SH

  1

31. 7Q072212

O-RING

  8

32. 76392642

HEAD GASKET

  2

33. 76392641

GASKET-CYL/VALVEPLATE

  2

34. 76392119

GASKET-CYL/SPACER

  2

35. 70029293

SPACER-CYL  BLOCK

  2

36. 60106933

CAP

  2

37. 72063049

WASHER 1/4 LOCK

  2

38. 72066537

CABLE CLAMP

  2

39. 70394571

PLUG

  2

40. 72661487

DRIVE PIN

  3

41. 76393107

O-RING

  2

42. 72066426

BALL (PART OF 97)

  2REF

43. 70029593

INSERT (PART OF 97)

  2REF

44. 7Q073017

O-RING (PART OF 97)

  2REF

45. 72601708

STUD 5/16-18X3-1/2

12

53. 76392550

FOAM  FILTER

  4

54. 70732444

CLUTCH  HARDWARE

  1

55. 70056437

PULLEY-1 GROOVE .63"

REF

70056304

PULLEY-2 GROOVE .50"

REF

70056441

PULLEY-6 GROOVE SERPENTINE

REF

70056442

PULLEY-7 GROOVE SERPENTINE

REF

CONTINUED

DA435ELW AIR COMPRESSOR
(51713976-1)

ITEM PART NO.

DESCRIPTION

QTY

56. 77044419

COIL

  1

57. 76039119

SEAL (PART OF 91)

  1REF

58. 60025007

FRT BRG HSG (PART OF 91)

  1REF

59. 70055011

FRT BRG CUP (PART OF 91)

  1REF

60. 70055012

FRT BRG CONE PART OF 93)

  1REF

61. 60108748

CRANKSHAFT  (PART OF 93)

  1REF

62. 72066267

WOODRUFF KEY #6

  1

63. 70055009

REAR BRG CONE (PART OF 93)

  1REF

64. 60101269

OIL PUMP COLLAR (PART OF 93)

  1REF

65. 72066307

DRIVE PIN (PART OF 93)

  1REF

66. 70055010

REAR BRG CUP (PART OF 92)

  1REF

67. 60025005

REAR BRG HSG (PART OF 92)

  1REF

68. 70014583

COIL  SPRING

  1

69. 60101505

SLEEVE

  1

70. 70051006

OIL  PUMP

  1

71. 60250501

PUMP COVER

  1

73. 72053411

PIPE PLUG 1/8NPT SQHD

  2

74. 72060731

CAP SCR 5/16-18X3/4 SH

(PART OF 94)

  5REF

75. 72060731

CAP SCR 5/16-18X3/4 SH

  4

76. 51029283

CONNECTING  ROD

  4

77. 51029285

PISTON ASM (INCL:78,79,100)

  4

78. 70014627

WRIST PIN (PART OF 77)

  4REF

79. 72066018

RETAINING RING (PART OF 77)

  8REF

80. 70014600

OIL RING (PART OF 88)

  4REF

81. 70014599

COMPRESSION RING(PART OF 88)   8REF

82. 76039092

GASKET-REAR BRG .006

  2AR

76039094

GASHET-REAR BRG .010

  2AR

76039144

GASKET-REAR BRG .020

  2AR

76039143

GASKET-REAR BRG .015

  2AR

83. 76039093

PUMP COVER GASKET

  1

84. 76039112

FRT BRG HSG GASKET

  2REF

87. 72060025

CAP SCR 5/16-18X1HHGR5
(PART OF 94)

  5REF

88. 51014947

RING SET (INCL:80,81)

  1

91. 51705709

FRT BRG HSG (INCL:57-59)
(PART OF 94)

  1REF

92. 51705710

REAR BRG HSG (INCL:66,67)

(PART OF 94)

  1REF

93. 51705661

CRANKSHAFT ASM(INCL:60,61,63-65)
(PART OF 94)

  1REF

94. 51714001

CRANKSHAFT/CASE  ASM

  1

95. 60107276

CAP-MODIFIED (PART OF 12)

  1REF

96. 70048080

BREATHER (PART OF 12)

  1REF

97. 51714023

INSERT ASM (INCL:42-44,98,102)

  REF

98. 70029468

SHIM (PART OF 97)

  2REF

99. 70039124

DECAL-OIL  FILL

  1

100. 70029062

PISTON (PART OF 77)

  4REF

101. 72601060

STUD 5/16-24X2 NC GR5

12

102. 76393085

O-RING (PART OF 97)

  2REF

Summary of Contents for Diamond Air DA435ELW

Page 1: ...W 99900917 i 19980223 Model DA435ELW Underhood Air Compressor IOWA MOLD TOOLING CO INC BOX 189 500 HWY 18 WEST GARNER IA 50438 TEL 515 923 3711 TECHNICAL SUPPORT FAX 515 923 2424 MANUAL PART NUMBER 99...

Page 2: ...DA435ELW 99900917 ii...

Page 3: ...SE DEATH SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build up and corrosion which leads to tank failure Assure that tank and compressor relief valves work prope...

Page 4: ...DA435ELW 99900917 iv PRECAUTIONS LISEZ CECI AVANT D OPERER VOTRE COMPRESSEUR 19980223...

Page 5: ...MAINTENANCE CHECKLIST 4 1 AIR COMPRESSOR DA435ELW PARTS 51713976 4 2 AIR COMPRESSOR DA435ELW DRAWING 51713976 4 3 AIR COMPRESSOR DA435ELW DRAWING 51713976 4 4 REPAIR KITS 4 5 PRESSURE SWITCH KIT 51713...

Page 6: ...DA435ELW 99900917 vi 19980223...

Page 7: ...a delivery rate of 35 CFM at 1400 RPM The compressor is belt driven from the engine crankshaft through a magnetic clutch It is engaged and disengaged by use of an air pressure sensing electric switch...

Page 8: ...DA435ELW 99900917 1 2 19970313...

Page 9: ...on the unit If oil is needed use only IMT s synthetic compressor oil 2 Check the air intake filter pads on each head to make certain that they are clean and unobstructed Dirty filters are a possible...

Page 10: ...DA435ELW 99900917 3 2 19970313 NOTES...

Page 11: ...0313 GENERAL The following table is a list of routine maintenance items including service intervals It also includes a parts list and assembly drawing of the compressor Section 4 MAINTENANCE PARTS ROU...

Page 12: ...EF 70056441 PULLEY 6 GROOVE SERPENTINE REF 70056442 PULLEY 7 GROOVE SERPENTINE REF CONTINUED DA435ELW AIR COMPRESSOR 51713976 1 ITEM PART NO DESCRIPTION QTY 56 77044419 COIL 1 57 76039119 SEAL PART OF...

Page 13: ...DA435ELW 4 3 51713976 02 19970620 CONTINUED DA435ELW AIR COMPRESSOR 51713976 2...

Page 14: ...DA435ELW 4 4 51713976 03 19970620 DA435ELW AIR COMPRESSOR 51713976 3 NOTE INSTALL PIN 40 INTO COVER 71 WITH GROOVED END OF PIN PLACED INTO COVER...

Page 15: ...76392641 GASKET REED VALVE CLY 2 CRANKSHAFT KIT 51705743 51705742 CRANKSHAFT ASM 1 51705661 CRANKSHAFT MACH 1REF 72066297 WOODRUFF KEY 1REF 70055010 BEARING REAR CUP 1 70055011 BEARING FRT CUP 1 7005...

Page 16: ...DA435ELW 4 6 19970313...

Page 17: ...TERIAL TO PROVIDE A SMOOTH CLEAN SURFACE FOR THE NEW GASKET FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN THE NEED TO RESEAL THE UNIT LATER 5 Hone the cylinder to break the glaze and to remove the bu...

Page 18: ...the air lines 21 Be sure all tools welder parts or anything else loose are removed from compressor before startup Follow startup procedures listed in owners manual Test the unit CAUTION REMOVE FINGER...

Page 19: ...ith minor adjustments to align all parts 13 Once it is possible to make contact with the bearing housing using hand pressure only and there remains spring pressure in return hold the cover tight again...

Page 20: ...aces out of the bearing housing 8 Press the tapered roller bearings off of the crankshaft if only the bearings are being replaced If the crankshaft is to be replaced discard the entire assembly 9 Pres...

Page 21: ...G CHECK VALVE MAKE CERTAIN THAT THE CHECK VALVES ARE FUNCTIONING PROPERLY BEFORE INSTALLING THE NEW CLUTCH THE CHECK VALVES MAY BE CHECKED BY PRESSURIZING THE TANK AND SHUTTING OFF THE COMPRESSOR THER...

Page 22: ...8 11 bolt until the pulley is forced off the crankshaft 7 Remove the pulley and disconnect temporary jumper wire 8 Remove the four 4 bolts holding the coil assembly to the front of the compressor To r...

Page 23: ...DA435ELW 99900917 5 7...

Page 24: ...by IMT At the time of requesting warranty service the purchaser must present evidence of the date of delivery of the product The purchaser shall pay any premium for overtime labor requested by the pur...

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