IMT DA435HAR User Manual Download Page 32 | Manualshive

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IMT DA435HAR User Manual Download Page 32

DA435HAR: 99900683:

6-8

19930125

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Summary of Contents for DA435HAR

Page 1: ...9980521 Model DA435HAR Air Compressor Dual Cooler 10GPM Replaces Model 1154 IOWA MOLD TOOLING CO INC BOX 189 500 HWY 18 WEST GARNER IA 50438 TEL 515 923 3711 TECHNICAL SUPPORT FAX 515 923 2424 MANUAL...

Page 2: ...SE DEATH SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build up and corrosion which leads to tank failure Assure that tank and compressor relief valves work prope...

Page 3: ...ESSOR ENGINE SPEED CONTROL COMPRESSOR ONLY 6 3 6 2 6 ENGINE SPEED CONTROL CRANE COMPRESSOR USED SIMULTANEOUSLY 6 3 6 3 INSTALLATION 6 7 LIST OF ILLUSTRATIONS FIGURE TITLE PART NUMBER PAGE B 1 PTO INST...

Page 4: ...DA435HAR 99900683 iv 19980223...

Page 5: ...AL INFORMATION OR TO PROVIDE FURTHER EMPHASIS FOR A PREVIOUS POINT GENERAL INFORMATION TO BE COMPLETED BY DEALER CHASSIS INFORMATION TRANSMISSION MAKE PTO NUMBER COMPRESSOR MODEL PUMP MAKE RESERVOIR C...

Page 6: ...DA435HAR 99900683 1 2 19970206 NOTES...

Page 7: ...o studs Snug the PTO down and check the backlash for maximum allowance of 1 32 to 1 16 If the backlash is excessive remove gaskets and check backlash again until it is corrected 3 Remove the PTO and a...

Page 8: ...end yoke and PTO end yoke 5 Size cut and weld the driveline to the necessary length Ensure driveline balance Allow 1 2 54cm extra for PTO end yoke 6 Install driveline lock set screws and lubricate U j...

Page 9: ...hey are clean and unobstructed Dirty filters are a possible cause of reduced air output 2 With the compressor engaged Adjust engine speed to ensure that compressor speed does not exceed 1400 RPM max u...

Page 10: ...DA435HAR 99900683 3 2 19930125 NOTES...

Page 11: ...GENERAL The following table is a list of routine maintenance items including service intervals It also includes a parts list and assembly drawing of the compressor Section 4 MAINTENANCE PARTS FIGURE...

Page 12: ...16X2 HHGR5 4 7 72063003 WASHER 3 8 WRT 4 8 73052000 FILTER 10 MICRON 1 9 76391527 RUBBER BUMPER 4 51712642 01 19950912 10 77040048 BUTT CONNECTOR 16 14GA 2 11 77040000 TERMINAL SPD 10 16 14GA 2 12 770...

Page 13: ...00R4 X 17 1 38 89044371 CABLE 14GA 3WIRE 24 1REF 39 72063003 WASHER 3 8 WRT 11 40 89034176 TUBING 1 4 11 1 41 70143157 TUBE ASM 1 DA435HAR10 COMPRESSOR ASM W ENCLOSURE 51709572 1 CONTINUED ON FOLLOWIN...

Page 14: ...DA435HAR 4 4 51709572 02 19980115 DA435HAR10 COMPRESSOR ASM W ENCLOSURE 51709572 2...

Page 15: ...40 60106933 CHECK VALVE INSERT CAP 2 41 60110273 CLUTCH PULLEY ASM 1REF 42 7Q072212 O RING 4 43 76393107 O RING 2 ITEM PART NO DESCRIPTION QTY 51706914 01 19980115 CONTINUED ON FOLLOWING PAGE 44 7001...

Page 16: ...DA435HAR 4 6 DA435HAR AIR COMPRESSOR 51706914 2 51706914 02 19980115 CONTINUED ON FOLLOWING PAGE...

Page 17: ...DA435HAR 4 7 51706914 03 19970620 DA435HAR AIR COMPRESSOR 51706914 3...

Page 18: ...066515 HOSE CLAMP 1 2 BOLT 4 14 73054001 GATE VALVE 1NPT 1 15 72053185 PIPE NIPPLE 1NPT X CLOSE 1 16 51706446 HOSE ASM 3 4X35 FF 1 17 51709743 FILTER ASM 100 MESH 1REF ITEM PART NO DESCRIPTION QTY 18...

Page 19: ...GASKET CYL BLOCK 2 76392641 GASKET REED VALVE CYL 2 76392642 GASKET REED VALVE HEAD 2 WARNING THE INSTALLER OF THE DRIVELINE MUST INSPECT THE FINAL POSITION OF THE DRIVELINE TO DETERMINE WHETHER ITS L...

Page 20: ...KET 1 2 76394698 HOSE 1 1 2X36 63FT 3 72066065 HOSE CLAMP SAE20 4 4 70048154 AIR FILTER W PAPER ELEM 2 5 72601652 MACH SCR 1 4 20X3 4 TRHORXSS 2 6 72062104 NUT 1 4 20 LOCK 2 AIR FILTER BRACKET ASM 527...

Page 21: ...T FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN THE NEED TO RESEAL THE UNIT LATER 5 Hone the cylinder to break the glaze and to remove the buildup at the top of the cylinders 6 Measure the inside dia...

Page 22: ...lts bolts must be diagonally opposed Strike the pump cover with a rubber faced mallet to jar the pump loose When the tension spring can be felt against the pump cover the pump is loose 7 Insert the tw...

Page 23: ...ACEMENT CAUTION CLUTCH FAILURE MAY BE DUE TO ALEAKING CHECK VALVE MAKE CERTAIN THAT THE CHECK VALVES ARE FUNCTIONING PROPERLY BEFORE INSTALLING THE NEW CLUTCH THE CHECK VALVES MAY BE CHECKED BY PRESSU...

Page 24: ...ZE TANK COMPRESSOR DOES NOT RECOVER PRESSURE AS FAST AS IT SHOULD 19930125 To reinstall the clutch 1 Position the magnetic coil assembly over the front bearing housing and secure the assembly with the...

Page 25: ...nd the PTO is engaged It also isolates the crane speed control from the compressor speed control 6 2 OPERATION 6 2 1 IGNITION ON When the ignition switch of the vehicle is turned ON terminal 9 of the...

Page 26: ...DA435HAR 99900683 6 2 FIGURE F 3 RELAY BOARD COMPONENTS WIRING 19930125...

Page 27: ...ng mode the engine speed is reduced When the compressor goes into the charging mode terminal 5 of relay C energizes the coil in the relay connecting terminal 4 to terminal C of the relay which is HOT...

Page 28: ...DA435HAR 99900683 6 4 FIGURE F 4 IGNITION ON FIGURE F 5 REMOTE CONTROL HANDLE TYPICAL 19930125...

Page 29: ...DA435HAR 99900683 6 5 19930125 FIGURE F 6 REMOTE STARTING OF VEHICLE IGNITION ON...

Page 30: ...DA435HAR 99900683 6 6 19930125 FIGURE F 7 SPEED CONTROL COMPRESSOR ONLY...

Page 31: ...ING Failure to remove the extra connecting wire will cause the relay board to fail Check jumper wire connections of relay board being replaced Most relay boards are wired as stated in item 4 1 NOTES C...

Page 32: ...DA435HAR 99900683 6 8 19930125...

Page 33: ...DA435HAR 99900683 6 9...

Page 34: ...rvice items is performed by someone other than an authorized IMT dealer 2 if product is modified or altered in ways not approved by IMT PURCHASER S RESPONSIBILITY This warranty covers only defective m...

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