IMT DA435HAR User Manual Download Page 15

DA435HAR:

4-5

DA435HAR AIR COMPRESSOR
(51706914-1)

ITEM PART NO.

DESCRIPTION

QTY

  1. 51014947

RING  SET-3  (INCL:2-3)

  1

  2. 70014599

COMPRESSION  RING  (PART  OF  1)   8REF

  3. 70014600

OIL  RING  (PART  OF  1)

  4REF

  4. 51029283

CONNECTING  ROD  ASM

  4

  5. 51029285

PISTON  ASM  (INCL:88-90)

  4

  6. 7Q073017

O-RING (PART OF 47)

  2REF

  7. 70029468

SHIM  (PART  OF  47)

  2REF

  8. 76393085

O-RING  (PART  OF  47)

  2REF

  9. 72066426

BALL 19/32 STL (PART OF 47)

  2REF

10. 70029593

INSERT (PART OF 47)

  2REF

11. 51706913

CRANKCASE/CRANKSHAFT ASM

(INCL:12-33,91-94)

  1

12. 51705661

CRANKSHAFT

(PART OF 11,INCL:13-17)

  1REF

13. 60101269

OIL PUMP COLLAR (PART OF 12)

  1REF

14. 60108748

CRANKSHAFT (PART OF 12)

  1REF

15. 70055009

CONE BEARING (PART OF 12)

  1REF

16. 70055012

CONE BEARING (PART OF 12)

  1REF

17. 72066307

ROLL PIN .16X.44 (PART OF 12)

  1REF

18. 51705709

FRT BRG HSG ASM

(PART OF 11,INCL:19-21)

  1REF

19. 60025007

FRT BRG HSG (PART OF 18)

  1REF

20. 70055011

CUP BEARING (PART OF 18)

  1REF

21. 76039119

SEAL (PART OF 18)

  1REF

22. 51705710

REAR BRG HSG ASM
(PART OF 11,INCL:23-24)

  1REF

23. 60025005

REAR BRG HSG (PART OF 22)

  1REF

24. 70055010

CUP BEARING (PART OF 22)

  1REF

25. 60025012

CRANKCASE (PART OF 11)

  1REF

26. 60120138

OIL SCREEN TUBE (PART OF 11)

  1REF

27. 60120289

OIL SCREEN ([PART OF 11)

  1REF

28. 72053403

PLUG 3/8 SH (PART OF 11)

  1REF

29. 72060025

CAP SCR 5/16-18X1 (PART OF 11)

  5REF

30. 72060731

CAP SCR 5/16-18X3/4 SH
(PART OF 11)

  5REF

31. 72063050

WASHER 5/16 LOCK (PART OF 11)

  5REF

32. 72066008

OIL SCREEN CLAMP (PART OF 11)   1REF

33. 76039112

FRT BRG HSG GASKET

(PART OF 11)

  2REF

34. 60025006

REAR BRG HSG COVER

  1

35. 60025193

PULSATION TANK

  1

36. 60025194

CYLINDER  BLOCK

  2

37. 60025492

HEAD

  2

38. 60101505

PLUNGER  TRANSFER  BUSHING

  1

39. 60101507

BREATHER PIPE

  1

40. 60106933

CHECK VALVE INSERT CAP

  2

41. 60110273

CLUTCH PULLEY ASM

  1REF

42. 7Q072212

O-RING

  4

43. 76393107

O-RING

  2

ITEM PART NO.

DESCRIPTION

QTY

51706914.01: 19980115

CONTINUED ON FOLLOWING PAGE

44. 70014583

OIL PUMP SPRING

  1

45. 70024122

WASHER .33X.5X.03 COPPER

12

46. 70029293

CYL BLOCK SPACER

  2

47. 51714023

INSERT ASM (INCL:6-10)

  2

48. 70039124

TAG-SYNTHETIC OIL

  1REF

49. 70039300

DECAL-PATENT

  1

50. 70051006

OIL  PUMP

  1

51. 70143153

DIPSICK TUBE

  1

52. 70143495

BREATHER CAP

  1

53. 70733069

REED VALVE ASM

  2

54. 70732444

CLUTCH  HARDWARE

  1

55. 77044419

CLUTCH  FIELD

  1

56. 72053403

PLUG 3/8 SH

  4

57. 72053404

PLUG 1/2 SH

  1

58. 72053411

PLUG 1/8 SQHD

  2

59. 72053590

STREET ELBOW 3/8NPT 90°

  1

60. 72601708

STUD 5/16-18X3-1/2

12

61. 72053819

PIPE CAP 3/8NPT

  1REF

62. 72062001

NUT 5/16-18 HEX

12

63. 72060063

CAP SCR 7/16-14X1-1/4 HHGR5

  4

64. 72063001

WASHER 1/4 WRT

12

65. 72060731

CAP SCR 5/16-18X3/4 SH

  4

66. 70392654

CAP 1-3/4 RUBBER

  2REF

67. 70048117

AIR INTAKE FILTER

  2

68. 72063050

WASHER 5/16 LOCK

  1

69. 72063052

WASHER 7/16 LOCK

  4

70. 72066267

WOODRUFF KEY .16X.62

  1

71. 72661487

DRIVE PIN

  1

73. 72060270

CAP SCR 1/4-28X1/2 HHGR5

  2

74. 72053558

ADAPTER 3/4MPT 3/4MPT

  1REF

75. 72531856

REDUCER COUPLING 3/4-1/2NPT

  1

77. 72053335

ELBOW 3/4NPT 90°

  1REF

78. 72532890

HOSE FITTING 3/8 3/8

  2REF

79. 72601060

STUD 5/16X2 NC GR5

12

80. 73731843

DIPSTICK ASM

  1

81. 76039093

PUMP COVER GASKET

  1

82. 76039111

CYL BLOCK GASKET-BOTTOM

  2

83. 76392119

CYLINDER BLOCK GASKET

  2

84. 76392641

REED VALVE/CYL GASKET

  2

85. 76392642

REED VALVE/HEAD GASKET

  2

86. 89392426

HOSE 3/8 200PSI GP

  1REF

87. 72062036

NUT 5/16-24 HEX

12

88. 72066018

RETAINING RING 5/8 STD INT

  8REF

89. 70014627

PISTON PIN (PART OF 5)

  4REF

90. 70029062

PISTON (PART OF 5)

  4REF

91. 76039092

GASKET .006 (PART OF 11)

  1REF

92. 76039094

GASKET .010 (PART OF 11)

  1REF

94. 76039144

GASKET .020 (PART OF 11)

  4REF

97. 72063049

WASHER 1/4 LOCK

  2

Summary of Contents for DA435HAR

Page 1: ...9980521 Model DA435HAR Air Compressor Dual Cooler 10GPM Replaces Model 1154 IOWA MOLD TOOLING CO INC BOX 189 500 HWY 18 WEST GARNER IA 50438 TEL 515 923 3711 TECHNICAL SUPPORT FAX 515 923 2424 MANUAL...

Page 2: ...SE DEATH SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build up and corrosion which leads to tank failure Assure that tank and compressor relief valves work prope...

Page 3: ...ESSOR ENGINE SPEED CONTROL COMPRESSOR ONLY 6 3 6 2 6 ENGINE SPEED CONTROL CRANE COMPRESSOR USED SIMULTANEOUSLY 6 3 6 3 INSTALLATION 6 7 LIST OF ILLUSTRATIONS FIGURE TITLE PART NUMBER PAGE B 1 PTO INST...

Page 4: ...DA435HAR 99900683 iv 19980223...

Page 5: ...AL INFORMATION OR TO PROVIDE FURTHER EMPHASIS FOR A PREVIOUS POINT GENERAL INFORMATION TO BE COMPLETED BY DEALER CHASSIS INFORMATION TRANSMISSION MAKE PTO NUMBER COMPRESSOR MODEL PUMP MAKE RESERVOIR C...

Page 6: ...DA435HAR 99900683 1 2 19970206 NOTES...

Page 7: ...o studs Snug the PTO down and check the backlash for maximum allowance of 1 32 to 1 16 If the backlash is excessive remove gaskets and check backlash again until it is corrected 3 Remove the PTO and a...

Page 8: ...end yoke and PTO end yoke 5 Size cut and weld the driveline to the necessary length Ensure driveline balance Allow 1 2 54cm extra for PTO end yoke 6 Install driveline lock set screws and lubricate U j...

Page 9: ...hey are clean and unobstructed Dirty filters are a possible cause of reduced air output 2 With the compressor engaged Adjust engine speed to ensure that compressor speed does not exceed 1400 RPM max u...

Page 10: ...DA435HAR 99900683 3 2 19930125 NOTES...

Page 11: ...GENERAL The following table is a list of routine maintenance items including service intervals It also includes a parts list and assembly drawing of the compressor Section 4 MAINTENANCE PARTS FIGURE...

Page 12: ...16X2 HHGR5 4 7 72063003 WASHER 3 8 WRT 4 8 73052000 FILTER 10 MICRON 1 9 76391527 RUBBER BUMPER 4 51712642 01 19950912 10 77040048 BUTT CONNECTOR 16 14GA 2 11 77040000 TERMINAL SPD 10 16 14GA 2 12 770...

Page 13: ...00R4 X 17 1 38 89044371 CABLE 14GA 3WIRE 24 1REF 39 72063003 WASHER 3 8 WRT 11 40 89034176 TUBING 1 4 11 1 41 70143157 TUBE ASM 1 DA435HAR10 COMPRESSOR ASM W ENCLOSURE 51709572 1 CONTINUED ON FOLLOWIN...

Page 14: ...DA435HAR 4 4 51709572 02 19980115 DA435HAR10 COMPRESSOR ASM W ENCLOSURE 51709572 2...

Page 15: ...40 60106933 CHECK VALVE INSERT CAP 2 41 60110273 CLUTCH PULLEY ASM 1REF 42 7Q072212 O RING 4 43 76393107 O RING 2 ITEM PART NO DESCRIPTION QTY 51706914 01 19980115 CONTINUED ON FOLLOWING PAGE 44 7001...

Page 16: ...DA435HAR 4 6 DA435HAR AIR COMPRESSOR 51706914 2 51706914 02 19980115 CONTINUED ON FOLLOWING PAGE...

Page 17: ...DA435HAR 4 7 51706914 03 19970620 DA435HAR AIR COMPRESSOR 51706914 3...

Page 18: ...066515 HOSE CLAMP 1 2 BOLT 4 14 73054001 GATE VALVE 1NPT 1 15 72053185 PIPE NIPPLE 1NPT X CLOSE 1 16 51706446 HOSE ASM 3 4X35 FF 1 17 51709743 FILTER ASM 100 MESH 1REF ITEM PART NO DESCRIPTION QTY 18...

Page 19: ...GASKET CYL BLOCK 2 76392641 GASKET REED VALVE CYL 2 76392642 GASKET REED VALVE HEAD 2 WARNING THE INSTALLER OF THE DRIVELINE MUST INSPECT THE FINAL POSITION OF THE DRIVELINE TO DETERMINE WHETHER ITS L...

Page 20: ...KET 1 2 76394698 HOSE 1 1 2X36 63FT 3 72066065 HOSE CLAMP SAE20 4 4 70048154 AIR FILTER W PAPER ELEM 2 5 72601652 MACH SCR 1 4 20X3 4 TRHORXSS 2 6 72062104 NUT 1 4 20 LOCK 2 AIR FILTER BRACKET ASM 527...

Page 21: ...T FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN THE NEED TO RESEAL THE UNIT LATER 5 Hone the cylinder to break the glaze and to remove the buildup at the top of the cylinders 6 Measure the inside dia...

Page 22: ...lts bolts must be diagonally opposed Strike the pump cover with a rubber faced mallet to jar the pump loose When the tension spring can be felt against the pump cover the pump is loose 7 Insert the tw...

Page 23: ...ACEMENT CAUTION CLUTCH FAILURE MAY BE DUE TO ALEAKING CHECK VALVE MAKE CERTAIN THAT THE CHECK VALVES ARE FUNCTIONING PROPERLY BEFORE INSTALLING THE NEW CLUTCH THE CHECK VALVES MAY BE CHECKED BY PRESSU...

Page 24: ...ZE TANK COMPRESSOR DOES NOT RECOVER PRESSURE AS FAST AS IT SHOULD 19930125 To reinstall the clutch 1 Position the magnetic coil assembly over the front bearing housing and secure the assembly with the...

Page 25: ...nd the PTO is engaged It also isolates the crane speed control from the compressor speed control 6 2 OPERATION 6 2 1 IGNITION ON When the ignition switch of the vehicle is turned ON terminal 9 of the...

Page 26: ...DA435HAR 99900683 6 2 FIGURE F 3 RELAY BOARD COMPONENTS WIRING 19930125...

Page 27: ...ng mode the engine speed is reduced When the compressor goes into the charging mode terminal 5 of relay C energizes the coil in the relay connecting terminal 4 to terminal C of the relay which is HOT...

Page 28: ...DA435HAR 99900683 6 4 FIGURE F 4 IGNITION ON FIGURE F 5 REMOTE CONTROL HANDLE TYPICAL 19930125...

Page 29: ...DA435HAR 99900683 6 5 19930125 FIGURE F 6 REMOTE STARTING OF VEHICLE IGNITION ON...

Page 30: ...DA435HAR 99900683 6 6 19930125 FIGURE F 7 SPEED CONTROL COMPRESSOR ONLY...

Page 31: ...ING Failure to remove the extra connecting wire will cause the relay board to fail Check jumper wire connections of relay board being replaced Most relay boards are wired as stated in item 4 1 NOTES C...

Page 32: ...DA435HAR 99900683 6 8 19930125...

Page 33: ...DA435HAR 99900683 6 9...

Page 34: ...rvice items is performed by someone other than an authorized IMT dealer 2 if product is modified or altered in ways not approved by IMT PURCHASER S RESPONSIBILITY This warranty covers only defective m...

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