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IMS SPOT 14500 TRAFO, User Manual

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IMS SPOT 14500 TRAFO User Manual Download Page 4

 

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Summary of Contents for SPOT 14500 TRAFO

Page 1: ...UTIONS 22 User training 22 Preparation of the work piece 22 Single sided gun welding 22 Cooling liquid level and efficiency 22 Cleaning the pneumatic filter 22 Generator maintenance 22 Cleaning replacement of welding tools and other items 22 Installation and use of the gun 23 Replacement of C arms 24 Adjustment of C arms 25 27 6 SYMPTOMS REASONS SOLUTIONS 28 7 DECLARATION OF CONFORMITY 29 8 WARRAN...

Page 2: ...tection or with wet clothes 4 Avoid contact with the welding pool 5 Do not undertake welding or place the machine in wet areas or on wet flooring 6 Ensure all welding cables are in excellent condition before undertaking any work Ensure that any defects in isolation cables or connectors are addressed and that equipment is checked for any gas or coolant liquid leaks before commencing work 7 Before p...

Page 3: ...rd reader Display panel Rear panel 40A D Curve Switch 30 mA differential Pneumatic filter Pneumatic network air connector C clamp Button A Open Close the clamp C Arm Button B remote control of welding parameters Lock Unlock Lever Removable electrode ...

Page 4: ...4 Montage ...

Page 5: ...ng screen will appear On the right hand side of the screen appears the voltage on each phase Overvoltage the mains voltage lies beyond 268 V rms Low voltage the mains voltage lies below 160 V rms Unbalanced phase one phase has a significantly lower voltage than the other two Missing phase one phase is not connected properly Caution in order to avoid voltage drops which can generate bad welding spo...

Page 6: ...recommendations regarding CS330 cooling liquid In case of contact with the eyes rinse thoroughly with plenty of water immediately after contact remove contact lenses first if worn Seek medical help if necessary In case of contact with the skin wash thoroughly with soap and plenty of water Remove any contaminated clothing and if skin irritation occurs redness etc consult doctor In case of ingestion...

Page 7: ... the parameters to modify sheet thickness type of steel arm used The and keys allow modification of each parameter sich die Werte ändern oder auswählen die und Tasten erhöhen bzw verringern den ausgewählten Wert Saving of user welding parameters The save button allows the user to save selected welding parameters mode sheet thickness welding current welding time or electrode force The open button w...

Page 8: ...and CAR MANUFACTURER modes are available on SPOT models only The AUTO mode allows welding without entering any parameter inside the machine This mode may be used on all welding spots identified as non critical by the car manufacturers For the welding spots identified as critical by car manufacturers refer to their repair specification and use either the MANUAL mode or the CAR MANUFACTURER s mode I...

Page 9: ... the clamp allows the user to spot weld with the selected parameters Before the weld If the input air pressure is too low to reach the required electrode force a warning will sound and the machine will display the error message Pressure too low Pressing the button for a second time will force the execution of the welding spot with the available air pressure After the weld If the welding current me...

Page 10: ... back to standard mode MANUAL Mode This mode allows the user to manually select the welding parameters for example when following instructions from a Manufacturer The default settings in manual mode correspond to the settings automatically selected in standard mode thickness and type of sheet electrode force arm The parameters can be adjusted using the and keys Key Definition diagram 3 The up and ...

Page 11: ...chine displays all the parameters to zero and is ready to weld Close the clamp on the area to weld and weld automatically without entering any parameter inside the machine Every 30 welding spots a new calibration will be requested ENERGY Mode The ENERGY mode is optional and is configurable in the setup menu that is activated by pressing the mode key for 2 seconds ENERGY MODE ON OFF This mode allow...

Page 12: ... the 2 sheets to be welded Select the GUN tool using the key or by pressing the gun trigger The standard mode with star welding is launched by default The gun can be used in both standard and manual modes In manual mode the maximum permitted welding current is 9 kA during a period that will not exceed 600 ms it is therefore impossible to select higher values for these parameters Set the generator ...

Page 13: ...r pressure available If the actual measured clamping force is too low then the machine will display the following message Low Pressure Different events might cause the appearance of error messages They can be classified in three categories General Warnings i e overheating lack of electrode force or welding current etc These messages appear on the screen and remain until a key is pressed Installati...

Page 14: ... with the clamp in the memory It is available in all modes by pressing both buttons located bellow the reporting icon The user s program is available in all modes by pushing the buttons bellow the memory icon Report log book The new report has an identifier entered by the user all the spots made the arm and the clamp used the settings voltage and pressure It puts also stores any messages received ...

Page 15: ...rt it has to be on screen by pressing view To erase the report shown press and the following message will be on the screen If the identification mode setting is ON all the fields of the repair order must be completed or the machine will display identification defect To activate or deactivate the identification mode an Identification SD card must be inserted in the BP drive instead of the Program S...

Page 16: ... report view The SD card driver allows the management of SD cards 2 Gb Each repair order is linked an archive file xxx dat with xxx identifier from 001 to 100 In each archive you can save up to maximum 500 welding points The repair order names and users are displayed The page number is indicated top left All the repair orders are saved in the file catalog This file contains the total number of rep...

Page 17: ... sheet or change the tool clamp or gun by using the The view button will retrieve a previously saved report and display it on the screen SD memory card ref 050914 This card is a link between the SPOT and a PC to enable the user to Retrieve and print reports for a record of work and documentation for insurance companies if required Upgrade welding parameters or add new languages Edit the parameters...

Page 18: ...fier of the repair order The identifier matches up with the report name established on the welding machine and is displayed in the tab In progress Once the reports have been imported it is possible to search edit or archive them To view the spots made in a report select a report and the spots will be displayed in the table To search for a report fill the field and click on the icon To edit a repor...

Page 19: ...pots defined by Car Manufacturers This mode also allows the user to program his own welding spot profiles Insert the SD card delivered with your SPOT spot welding machine in the SD card reader of your PC then select the corresponding reader identifier in the Unit Choice menu The SPOT spot welding machines can accept up to 16 files which can contain each up to 48 programmed welding spots The first ...

Page 20: ...e button on the right of the table below Enter the name of the welding spot and then press the TAB key or click outside the list programmed welding spots in order to program the welding parameters To program a welding spot it is possible to select The prespot tightening duration The preheating current and duration The parameters of the pulses up to 4 maximum with pulse ramp up time current and dur...

Page 21: ...select a welding spot in the list and then edit the welding parameters To validated the modifications click on the button To cancel the modifications click on the button 4 4 Delete a welding spot programmed in the USER file Select a welding spot programmed in the list then click on the button on the right of the list ...

Page 22: ...fier filter located at the back of the machine is cleaned regularly Generator maintenance The maintenance and repair of the generator should only be carried out by a JBDC technician Any repair maintenance made to the generator by unauthorized personnel will invalidate the machine s warranty JBDC will not take responsibility for any incident or accident under these circumstances Cleaning replacemen...

Page 23: ...w of cooling liquid Fix the earth cable on the removable electrode put the clamp and tighten the lever Remove the arm from the top and put the gun cable instead of that one 3 4 Connect the cooling liquid pipes to the 2 connectors Connect the command cable to the Jack plug 5 Check if the screw connected from the earth plate to the earth clamp terminal is tightened correctly ...

Page 24: ...screw screw 1 which holds the arm to the clamp Leave it on the arm to not lose it Ⓑ Disconnect the cooling liquid pipes Unscrew screw 2 and loosen the lever 3 on the side of the clamp Ⓒ Remove the clamp arm Lubricate both a new arm and the support with contact grease ref 050440 Specific Installation for C2 and C8 arms For these arms the Stretches will also need to be changed Unscrew the short stre...

Page 25: ...llen key Ⓔ Tighten the lever manually and check it is not end up against the joint stop see diagram below If it is the case go back to stepⒹ Warning Clamp and arm may be damaged if the lever is not tightened properly Ⓕ Check the cooling liquid level Check screws and lever incorrectly tightening can damage the material Switch on the machine max i OK NON Bild 1 Bild 2 ...

Page 26: ...crew between the arm and the clamp These 4 screws fix the arm to the clamp They need to be tightened to have a good transmission of the current A bad tightening leads to a loss of current and worst can damage your arm or clamp irreversibly Connexion SPOT C clamp B Black G Green W White Y Yellow ...

Page 27: ...27 Arm types for the C clamp ...

Page 28: ...issue Check the stability of voltage delivered Bad tightening of the C arm Check procedure for tightening C arm The caps used are worn out faulty Replace the caps Unit overheats quickly swelling of the power cable The arm C badly cooled Check the connection of the C Arm to the cooling section of the clamp Welding Gun Overheating of the gun The spot weld made doesn t hold Gun sheath outside the gun...

Page 29: ...gnetic Compatibility Directive EMC 2004 108 CE in respect of the harmonized norm EN62135 2 Machine Directive 2006 42 EC in respect of the harmonized norm EN 60204 1 Electromagnetic Field exposure of workers Directive 2004 40 CE of the 29thof April 2004 in respect of the harmonized norm EN 50445 of 2008 Le 01 03 2017 Bruno BOUYGUES Société JBDC Président Directeur Général CEO 134 BD des Loges 53941...

Page 30: ...30 9 CIRCUIT DIAGRAM ...

Page 31: ...31 10 COOLING LIQUID CIRCUIT 11 CLAMP CABLE BEAM CONNECTIONS ...

Page 32: ...eight 2260 mm Weight 100 kg Weight of clamp 10 kg Network cable length 8 000 mm Clamp cable length 4 000 mm Clamp cable length 6 000 mm PNEUMATIC CHARACTERISTICS Maximum air pressure P1 10 bar Liquid flow rate 1L min Minimum regulated force F min 100 daN Maximum regulated force with C clamp F max 550 daN 13 Icons V Volt A Amps 3 Three phase power supply U 1n Nominal input voltage S p Permanent inp...

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