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TRADUCTION OF THE ORIGINAL USER INSTRUCTIONS 

PERFECT 250-275-300eng  ED.2010 rev.00 

32/40 

11 = Reducer bearings demaged or to be regulated 
12 = Level of the head oil  
13 = Burnt or demaged motor 
14 = Electric supply is not right 
15 = Transmission blocked between blade and blade arbor 
16 = Teeth pitch of the blade 
17 = Teeth form of the blade 
18 = Worn-out blade or missing teeth 
19 = Cutting speed not right 
20 = Excessive cutting pressure 
21 = Unsufficient cutting pressure 
22 = The flanges of the blade are dirty or wrongly mounted 
23 = The vice is not rightly closed, the workpiece is nor well blocked 
24 = Rotation blocking lever for mitre cuts is not blocked 
25 = The workpiece is not placed in the right way 
26 = The clutch must be adjusted 
27 = The blade’s carter is not positioned in the right way 
28 = The mechanical stroke ends of the head are not correctly positioned 
29 = Jaw of the anti-bur device not correctly positioned 
30 = Vice guides must be registered 
31 = Fuses of the primary transformer circuit   
32 = The compressed air has not been put inside (models with pneumatic vice only) 
33 = Fuses are on the secondary transformer circuit 
34 = Transformer demaged or burnt 
 
 
12.2 - DEFECTS OF THE BLADE / CAUSES / SOLUTIONS 
In case of broken teeth, broken blades or short blade life, please check the defects; look for them in the following list 
and read the solution of the cutting problem . 
 
1. PREMATURE AND EXCESSIVE TEETH WEAR AND TEAR  
- insufficient pressure - the teeth slide on the material 
- cutting speed to high - the teeth slide on the material 
- cooling jet too short; 
- improper cooling emulsion; 
- toothing too big or overloaded; 
- running-in of the blade not appropriate; 
- the blade has been mounted contrarily: turn the blade. 
 
2. THE TEETH BREAK / THE BLADE BREAKS 
-  the teeth are too big for the section that must be cut; they are overloaded, at least 3 teeth should work at the  
   same time 
- the teeth are too thin for the section that must be cut; exhaust throats are full of chips 
- the material is not perfectly blocked; 
- cutting pressure is too high, possible locking in the material 
- the blade is not well fixed to the spindle 
- the cut has beeb started   against one angle 
- high pressure: the teeth are overloaded and lock in the workpiece 
 
3. BENT CUTS 
- pressure is too high 
- the speed is too high 
- the blade must be sharpened 

 

 22 - MACHINE DEMOLITION 

This paragraph may give some informations about the macrooperations of  machine disassembly for its scrapping. 
Special procedures are not required but it is necessary to take only some cares to avoid damages in the last phase of 
the machine life. 

Summary of Contents for Perfect 250

Page 1: ...T 250 275 300eng ED 2010 rev 00 1 40 IMET Spa Loc Tre Fontane Cisano Bergamasco Tel 035 4387911 Fax 035 787066 Web site www imetsaws com E mail imet imetsaws com Manual Metal Cutting Circular Saws Per...

Page 2: ...TRADUCTION OF THE ORIGINAL USER INSTRUCTIONS PERFECT 250 275 300eng ED 2010 rev 00 2 40...

Page 3: ...ENVIRONMENT The user is responsible for installation and use of this machine in compliancewith the manifacturer s instructions shown in this manual This plant meetsthe protection requirements in acco...

Page 4: ...OR METALS Code Model Type Manufacturing year Serial number IT IS IN COMPLIANCE WITH THE DIRECTIVES DIRECTIVE 2006 42 CE OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF THE 17TH 05 2006 REGARDING THE...

Page 5: ...TRADUCTION OF THE ORIGINAL USER INSTRUCTIONS PERFECT 250 275 300eng ED 2010 rev 00 10 40...

Page 6: ...taff and for the good results of the work Most of all the noice depends on the cutting material on its sizes and on the locking system By expecting that above mentioned decibels could be exceeded we r...

Page 7: ...ations made on the machine or by the use of the machine in a place not corresponding to the indicated enviromental specifications 4 1 The manufacturer does not offer further warranties written or spok...

Page 8: ...Fittings optionals 11 10 Blade choice 12 11 Foreseen use and controindications 14 12 Machine description 17 13 Work preparation 18 14 Blade mounting 19 15 Functioning 20 16 Regulations 25 17 Maintena...

Page 9: ...table for working at 400 V 50 Hz THREEPHASE or 230 V 50 Hz in case of SINGLEPHASE version PERFECT 250 Manual circular saw mitre cutting from 0 to 45 left max blade dimension 250 mm dia Suited to cut m...

Page 10: ...the supply cable A supplementary earthing point indicated with PE can be located on the metallic structure of the machine E M C Electromagnetic noise This machine has been foreseen for industrial and...

Page 11: ...ine Do not remove the locking bracket between the vice and the reducer head before positioning the machine in the using place if not the cutting unit can move because of the springs fixed at the back...

Page 12: ...utting sizes by using the blade of maximum diameter For making a right cut it is also necessary to establish the pitch t or the suitable number of teeth z The blade must usually have the toothing as f...

Page 13: ...TRADUCTION OF THE ORIGINAL USER INSTRUCTIONS PERFECT 250 275 300eng ED 2010 rev 00 18 40...

Page 14: ...gular basis 9 never use tools with different features from those for which the machine is designed for 10 never use this machine to cut material bigger than the cutting capacity 11 keep the cutting ar...

Page 15: ...ECT 250 275 300eng ED 2010 rev 00 20 40 On some parts of the machine there are some stickers which warn about the safety measures that have to be taken by the operator who runs it Their meaning easy t...

Page 16: ...the metallic structure of the machine Minimum tension coil that prevents accidental restarting after a lack of tension for some versions Protection from overloads and high temperature thanks to bimeta...

Page 17: ...Countries Furthermore we have considered the norms as type A in the case that specifications of type C are not available The applied safety norms are mentioned in the included compliance declaration T...

Page 18: ...mmended to reduce again the in the case you work with material capable of being deformed 13 3 ELECTRICAL CONNECTION Verify that the voltage and the power frequency are compatible with numbers reported...

Page 19: ...but always with the WIDEST part directed TOWARDS THE BLADE 14 1 MODEL PERFECT 300 see the dr RI0130 Remove the screw pos 9 and completely wheel the part pos 10 inside the protection guard pos 11 by ke...

Page 20: ...nscrew the screw of the spindle pos 1 and remove it with the closing flange pos 2 and clean them insert the blade in the shown sense and agree the holes with those of the already mounted flange Mount...

Page 21: ...his safety SCREW position 15 2 CLUTCH USE ONLY FOR PERFECT 275 AND 300 The scope of the clutch is to avoid damages to the inside members or blade breaks in case of abrupt locks of the teeth inside the...

Page 22: ...e vice instead of the cutting unit only if you are not cutting too long pieces To do this loosen the grub screw pos 6 dr RI0128 some turns wheel the lever below to the base pos 1 dr RI0129 towards the...

Page 23: ...case that after the use the oscillation pin has an excessive shake Concerning to the dr RI0130 screw the big self locking ring with right thread pos 7 and try to lower and lift several times the reduc...

Page 24: ...of the bronce wheel is the most difficult maintenance operation of the machine it is necessary when the excessive wear and tear causes the brake of one or more teeth of the bronze gear mounted in the...

Page 25: ...the original diameter and a variation of the teeth form that cannot be accepted over some values For a right use see the paragraph CHOICE OF THE BLADE 19 MACHINE RUNNING IN The recurrent maintenance t...

Page 26: ...orseen ones or you need the presence of qualified technicians please get in touch with the manufacturer or the reseller by keeping this instruction book 12 DEFECTS IDENTIFICATION 12 1 DEFECTS CAUSED B...

Page 27: ...ADE CAUSES SOLUTIONS In case of broken teeth broken blades or short blade life please check the defects look for them in the following list and read the solution of the cutting problem 1 PREMATURE AND...

Page 28: ...e In these cases in relation with the WEEE AEEE Regulations ask to the supplier to know the right process that depends by the machine size and purpose 23 SPARE PARTS The choice of the required spare p...

Page 29: ...turer For giving a detailed knowledge of this model you can find here enclosed as follows Electrical scheme s divided into theme tables and made according to the current norms concerning this subject...

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