IMET GBS 218 Instructions For Use Manual Download Page 25

TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE 

 GBS 218 / AutoCut ED.2010eng rev.00 

25/35 

 
7. THE CUT IS NOT RIGHT 
- Approach the band guides to the cutting unit; 
-  check  if  the  cutting  piece  is  rightly  horizonataly 
placed on the support table; 
-  control  the  band  perpendicularity:  if  it  is  out  of 
perpendicularity, work on the band guides; 
- toothing too thick; 
- the teeth are broken or variegated; 
- increase the cutting speed. 
 
8. BAND NOISE ON THE THRUST BEARINGS 
- Burr or adjust the band back; 
- check the band wheel alignement; 
- check the thrust bearing wear and tear; 
- the welding is not perfect. 
 
9. THE BAND CURVES POSITIVELY 
- Reduce the cutting pressure; 
- use bigger teeth for increasing the penetration; 
- approach the band guides to the cutting unit. 
 
10. THE BAND CURVES NEGATIVELY 
-  The  band  back  strains  against  the  upper  thrust 
bearing  band  guides;  check  if  the  space  between 
the band    back  
  and  the  band  wheel  rim  is  always  the  same  by 
band in movement and band stopped; 

-

 

check the alignement of the band wheels. 

 
11. SLOW CUTTING, THIN CHIPS 
- Increase the bend wheels speed; 
- increase the cutting pressure; 
- use bigger teeth; 
- use a proper coolant. 
 
12. PREMATURE LOSS OF THE SIDE SETTING 
- Reduce the bad wheels speed; 
- increase the distribution of the coolant. 

 
13. THE BAND WARPS AS A SPRING 
- Reduce the cutting pressure; 
- reduce the band tension; 
- excessive pressure on the band guides: adjust it; 
- approach the bad guides to the cutting unit. 
 
14.  THE  CHIP  WELDS  TO  THE  TOOTH  /  CHIPS 
ARE TOO BIG 
- Reduce the cutting pressure 
- use proper coolant and in a good quantity; 

-

 

check  the  wear  and  tear  of  the  burst  used  for 
clening the chips from the grooves. 

15.  THE  BAND  IS  SIGNED  OR  SCRATCHED  ON 
ONE SIDE 
- Check the wear and tera of band pads; 
- the pads press too much against the band back; 

-

 

check  the  alignement  and  the  perpendicularity 
of the band guides. 

 
16. BURR OR SWANGING ON THE BAND BACK 
- Increase the tension and adjust the band guides; 
-  check  the  pressure  and  the  alignement  of  the 
thrust bearings on the band back; 
- reduce the cutting pressure; 
- use a bigger toothing. 
17. THE CUT PIECE HAS BLACK DIRT 
-  The  band  back  touches  the  lip  angle  and 
becomes dirty; 
- if the dirt is on the left side: the left  band guide is 
out of axle; 
- if the dirt is on the right side: the right band guide 
is out of square; 

-

 

the dirt is on the complete cutting line: the band 
guides are out of square, or: the pressure is too 
high; the band tension is too low; teeth are too 
thick and cannot set free from the dirt; the used 
coolant is wrong. 

 

 
22 - MACHINE DEMOLITION 

 

This  paragraph  may  give  some  informations  about  the  macrooperations  of    machine  disassembly  for  its 

scrapping. 
Special procedures are not required but it is necessary to take only some cares to avoid damages in the last phase of the 
machine life. 
Generally:  you  must  empty  the  cooling  installation  tank,  take  out  the  oil  from  the  reduction  box,  from  the  hydraulic  or 
hydropneumatic installation. 

Lock the parts that could move and cause danger or instability

Remove  the  parts  assigned  to  the  differentiated  draining,  for  example  the  printed  circuit,  display  stations, 

programming keyboards, buffer batteries and so on, especially the ones which shows the picture

 

.

In these cases, 

in relation with the WEEE/AEEE Regulations ask to the supplier to know the right process, that depends by the machine 
size and purpose.

 

Summary of Contents for GBS 218

Page 1: ...R USE GBS 218 AutoCut ED 2010eng rev 00 1 35 IMET Spa Loc Tre Fontane Cisano Bergamasco Tel 035 4387911 Fax 035 787066 Web site www imetsaws com E mail imet imetsaws com Manual Band Sawing Machine GBS...

Page 2: ...sible for the installation and use of this machine in compliance with the manufacturer s instructions shown in this manual This equipment meets the protection requirements in accordance with the Direc...

Page 3: ...Manufacturing year Serial number IT IS IN COMPLIANCE WITH THE DIRECTIVES DIRECTIVE 2006 42 CE OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF THE 17TH 05 2006 REGARDING THE MACHINES AND THAT MODIFIES...

Page 4: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 AutoCut ED 2010eng rev 00 4 35 File Machine no Delivery note no Dated...

Page 5: ...the staff and the good results of the work Useful is the European Guideline 2003 10 CE The noise depends mostly on the cutting material on its size and on the clamping Considering that the above menti...

Page 6: ...tions made on the machine or by the use of the machine in a place not corresponding to the indicated enviromental specifications 4 1 The manufacturer does not offer further warranties written or spoke...

Page 7: ...sit 9 9 Fittings optionals 10 10 Blade choice 11 11 Foreseen use and controindications 12 12 Machine description 15 13 Work preparation 16 14 Band tensioning 17 15 Functioning 19 16 Regulations 23 17...

Page 8: ...olant tank and pump composable floor stand with front door blade brush saw frame return spring bi metal band and manual of instructions Available versions manual with 3 phase 2 speed motor Autocut sam...

Page 9: ...of the power supply cables a device such as fuses to protect against overloading has to be installed On the models equipped with electronic variable speed drive unit ESC in order to connect the diffe...

Page 10: ...description of the product Adjustable bar stop standard device It is fixed at the right side it is suitable to make cuts of the same lenght RABGBC Loading mounting bracket to connect the loading side...

Page 11: ...ece by considering the global size The included table supply you the informations for a right choice the same one can also be updated or changed by the user according to his personal experiences Even...

Page 12: ...that your machinery receives responsible and competent maintenance and that your machinery is inspected on a regular basis 9 never mount tools with different features from those for which the machine...

Page 13: ...ric board closed with screws Main switch and sectionalizing CEE plug at the supply cable Marking of the electric components used according to the indications on the electric scheme Control circuit wit...

Page 14: ...ly needs a suited lighting in the working area In case of a lack of precise indications for example norm ISO 8995 for special areas we advise to supply a lighting equal to 750 LUX 12 MACHINE DESCRIPTI...

Page 15: ...d transport must be cleaned by a non filamentous clorth or paper please check that there is no rust on the metallic parts In case of using compressed air jet always wear proper eye protection Remove t...

Page 16: ...if this does not happen it is necessary to tension the band according to the instructions of the following paragraph b turn the motor speed selector on 1 or 2 c push the button placed inside the handl...

Page 17: ...the screw 7 RI0597 by using the hexagon key until the light flashing and screw again for 1 4 of tourning The procedure to change the blade after a change of pitch wear and tear and break is the same o...

Page 18: ...to cut on the worktable by keeping 3 or 2 mm between the piece and the jaw this is necessary for a better using of rapid closing and place it rightly according to the cutting line Be sure that the ha...

Page 19: ...blade speed 0 unlock the screw 2 RI0595 lower the sawframe manually so that the springs move up and lock the same screw again or unlock the screw 2 RI0595 raise the sawframe manually to move the spri...

Page 20: ...ixed part of the vice and lock them with the nuts Close the vice and adjust the remaining 3 screws because they are now aligned with the fixed part ot the vice Verify the result by opening and closing...

Page 21: ...nsion wrong tooth pitch excessive pressure during the cut 17 MAINTENANCE Follow regularly the above mentioned operations to keep at best the technical features the productive features and the security...

Page 22: ...replace the coolant and clean the tank be sure that any screws and nuts that can be loosened when using are locked Insure that stroke end and switches are working and the conditions of the cables tube...

Page 23: ...SUBSTANCES Please remember to follow the current Law Norms concerning the draining of materials used by the machine for example hydraulic circuit oil reduction gear oil oil for installations of lubric...

Page 24: ...cutting problem 1 PREMATURE AND EXCESSIVE TEETH WEAR AND TEAR thrust pressure to short increase it reduce the band wheel speed cooling jet too short improper cooling emulsion uncorrect toothing use a...

Page 25: ...ar of the burst used for clening the chips from the grooves 15 THE BAND IS SIGNED OR SCRATCHED ON ONE SIDE Check the wear and tera of band pads the pads press too much against the band back check the...

Page 26: ...e 23 1 GUIDELINES TO REQUEST SPARE PARTS It is necessary to communicate to the TECHNICAL SERVICE the following data the serial number of the machine indicated on the identification plate model version...

Page 27: ...er the technical productive and safety features forseen by the manufacturer For giving a detailed knowledge of this model you can find here enclosed as follows Electrical scheme s divided into theme t...

Page 28: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 AutoCut ED 2010eng rev 00 28 35 GBS 185 218 2V 3F V400 50 p 2MAN GBS185 218 2V 3F V400 50 p 3MAN...

Page 29: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 AutoCut ED 2010eng rev 00 29 35 GBS 185 218 AUTOCUT 2V 3F V400 50 p 1GH GBS 185 218 AUTOCUT 2V 3F V400 50 p 2GH...

Page 30: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 AutoCut ED 2010eng rev 00 30 35 GBS 185 218 AUTOCUT 2V 3F V400 50 p 3GH...

Page 31: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 AutoCut ED 2010eng rev 00 31 35...

Page 32: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 AutoCut ED 2010eng rev 00 32 35...

Page 33: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 AutoCut ED 2010eng rev 00 33 35...

Page 34: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 AutoCut ED 2010eng rev 00 34 35...

Page 35: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE GBS 218 AutoCut ED 2010eng rev 00 35 35...

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