IMET Spa BS300/60 AFI-E User Instructions Download | Manualshive

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TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE

BS 300/60 AFI-E ED.2010 rev.00

4/61

GANASCIA
CHIUS.AVANZ.BS280AFIE

FEEDER CLOSING JAW
BS280AFIE

GANASCIA APP.X
AVANZ.BS280AFI- E

FEEDER SUPPORT JAW
BS280AFI

GANASCIA APPOGGIO DX
BS300/60 130X15X113
UNIFICATA

RIGHT VICE SUPPORT JAW
BS280/6

GANASCIA APPOGGIO SX
BS300/60 130X15X162
UNIFICATA

LEFT SUPPORT JAW BS280AFI-
E

GHIERA INTERNA
PIATTAFORMA BS2 80/60

PLATFORM INTERNAL
LOCKRING BS2

GHIERA KM5 M25X1,5 PERNO
OSC.B S280

RING KM5 M25X1,5

GHIERA KM8 M40X1,5 SIRIO
300

RING KM8 M40X1,5 BS340PR

GIUNTO M24JUNIOR D.19X24
BS280

COUPLING D.19X24 BS 280

GUARNIZIONE EL.POMPA
D.130X102 X2 GOMMA
ANTIOLIO

ELECTROPUMP SEAL
D.130X102

GUARNIZIONE PARAP.AS40-50-
5-8

ANTIDUST GASKET AS40-50-5-
8

GUARNIZIONE RS3240 CIL.
IDR.KS

PISTON SEAL RS3240

GUARNIZ.IDROSTOP
DBM196133/M BS350/280
D50XD34X20.5

SAW FR.CYL.GASKET
MDB2X400501

GUARNIZIONE LANTERNA
BS280 120 X80

GUARNIZIONE FLANGIA BS280
D.14 5X110

FLANGE GASKET BS 280 D.14

GUIDA HIWIN HGR15R340C
BS300 (FORO 20MM!)
TASTATORE280/300

GUIDE HIWIN LGR15R340C
20/20

IMPUGNATURA NERA 20X80
PLAST. X ASTA

PLASTIC BLACK HANDLE
D.20X80

INDICATORE DIG.MIL.PAS5
GRIGIO DD52AN0005.0-
D/ELESA=CE.08625

POSITION INDICATOR MM5
PITCH

INGRASSATORE M8 CH10
SFERA+MOL LA L1

INSERTO SPECIALE D15.95X6.4
BS350

SPECIAL INSERT D15,95X6,4

PLAQUETTE SPECIALE
D15,95X6,4

INSERTO QUADRO
SVAS.19,3X4 F.4
WXP0274=GATTIA191DB10.OD
C4.2G

SQUARE CARBURE PAD 19,3X4
F.4

PLAQUETTE CARBURE 19,3X4
F.4

VIERECKIGER EINSATZ 19.3X4
F.4

INTER.SICUR.FK3393-D1
CHIAV.90 ° PIZZATO

SAFETY SWITCH FK3393-D1

FINCORSA LEVA ABV121260
NAIS= OMRON D2VW5L1B1M-
BS-230

STROKE-END ABV161660

INTER.FINCORS=TELEMEC.XC
MA1032 CAVO 2M,RUOTA
90°E700-0-BM/90

STROKE END SWITCH
TELEMEC.

INTER.FINCORS=TELEMEC.XC
MA1023 CAVO 3M,RUOTA
DIR.E700-0-BM/3

STROKE END SWITCH
TELEMEC.

ENDSCHALTER TELEMEC.
XCMA1023

LACCIO LEGRAND 320-32
2,4X180

LEGRAND PLASTIC STRING

BASE A INCASTRO 320.76 X
LACCI LEGRAND

SUPPORT FOR STINGS 320.76

LAMIERA X CAVI
AVANZ.BS300AFIE NEWAUT

SHEET HOLDER FEEDER
NEWAUT.

LAMIERA FC CARRO AVANZ
NEWAUT. (NEW16)

NEWAUT. STROKE-END
HOLDER

LAMIERA COM.EL.NEWAUT.
(NEW10)

EL.CONTROL SHEET METAL
NEWAUT.

COOLANT DISTR.SHEET

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Summary of Contents for BS300/60 AFI-E

Page 1: ...ONS FOR USE BS 300 60 AFI E ED 2010 rev 00 1 61 IMET Spa Loc Tre Fontane Cisano Bergamasco Tel 035 4387911 Fax 035 787066 Web site www imetsaws com E mail imet imetsaws com Automatic hydraulic bandsaw...

Page 2: ...NVIRONMENT The user is responsible for installation and use of this machine in compliancewith the manifacturer s instructions shown in this manual This plant meets the protection requirements in accor...

Page 3: ...turing year Serial number IT IS IN COMPLIANCE WITH THE DIRECTIVES DIRECTIVE 2006 42 CE OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF THE 17TH 05 2006 REGARDING THE MACHINES AND THAT MODIFIES THE DI...

Page 4: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 3 61...

Page 5: ...e staff and for the good results of the work Most of all the noice depends on the cutting material on its sizes and on the locking system By expecting that above mentioned decibels could be exceeded w...

Page 6: ...ions made on the machine or by the use of the machine in a place not corresponding to the indicated enviromental specifications 4 1 The manufacturer does not offer further warranties written or spoken...

Page 7: ...ttings optionals 11 10 Blade choice 12 11 Foreseen use and controindications 14 12 Machine description 17 13 Work preparation 18 14 Band tensioning 19 15 Functioning 20 16 Regulations 25 17 Maintenanc...

Page 8: ...w 300 mm maximum opening 4 mm minimum stroke 210 mm minimum scrap end feeder vices fitted to a floating plate sliding by ball bushing on chromium plated and tempered guides monobloc floor stand predis...

Page 9: ...threshold of interference on the power dissipation of not less than 300 mA size 0 3 A or higher is recommended having possibly time adjustment availability 0 1 5 sec E M C Electromagnetic noise This...

Page 10: ...or more areas for material storage have to be identified Transport with machine at sight This type of transport is usually chosen for deliveries by covered truck in case of short trips The machine is...

Page 11: ...escription Loading roller table To rightly install the loading roller table first of all it is necessary to level and to adhere the machine Therefore level the loading roller table to the same level o...

Page 12: ...ease Hydraulic vertical vices for cutting bundles connected to the standard vices They allow to clamp and feed a bundle of bars maximum breadth 250mm minimum breadth 110mm maximum height 120 mm Minim...

Page 13: ...itch The teeth hardness increases and the fragility too by going from the material M2 to the M51 To make a good cut it s crucial to choose the right pitch t or NUMBER OF TEETH PER INCH z The blade mus...

Page 14: ...e and or some accessories such as the ESC Electronic Speed Control Using manually a saw often means a significant variation of the cutting times because of the inconsistent down feed speed MATERIAL GR...

Page 15: ...with suitable light and operating room 8 the whole equipment has to be correctly and constantly maintained and inspected on a regular basis 9 never use tools with different features from those for whi...

Page 16: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 15 61...

Page 17: ...ntioned devices needs a complete restoring of the working cycle 3 2 2 PROTECTION AGAINST ACCIDENTAL CONTACTS Complete metallic protection of the blade and the pulleys the blade cleaning brush and the...

Page 18: ...ailable The choice and the use of the parts have been made by considering the conditions of use and the long machine life From the position of the work in front of the frontal vice the operator has th...

Page 19: ...aring disc and so on are already lubricated the reducer gear holds the exact quantity of oil necessary to the operation Hydraulic system is ready to start If not tensioned stretch the springs 6 RI0439...

Page 20: ...f right force of tension has not been opened up before If it is not so open the hinge of the cover band protection and remove it from the supports pos 1 dr RI0054 to be sure that the band or blade is...

Page 21: ...ioned during the moving the keyboard shows diagnostic error codes In that case please refer to the enclosed errors table paragraph 9 3 2 for the identfication of the kind of error Push any button to c...

Page 22: ...rresponding led light indicates that the machine is working CYCLE STOP 21 it allows to stop the semiautomatic or automatic cutting cycle in each moment and to push other buttons of the manual commands...

Page 23: ...nd NUMBER OF CUT PIECES by led light 7 on Progressive display of numbers from 1 to 9999 and following appearance of the points next to the numbers that is from 1 to 9 9 9 9 CUTTING SPEED PREVIOUSLY SE...

Page 24: ...ans or assistance staff only If you keep pushed the button MODE 10 for more than 3 seconds you can enter a diagnostics menu used for the technical assistance In this function all LED lights correspond...

Page 25: ...necessary to have the most suitable band for the piece to cut to get the best machine performance So we recommend to read the paragraph BAND CHOICE for a right use Place the material in the vice leavi...

Page 26: ...er controls before restoring it c by the main switch the energy of the machine is off d by opening the cover blade a safety stroke end stops the control circuit by causing the movements locking e in c...

Page 27: ...te when setting up the correct feeder stroke the breadth of the cut caused by the blade about 1 5 mm with the original blade has to be taken into account and added to the cutting length In case more t...

Page 28: ...re Select the number of cuts to make while pushing F2 27 RI0055 push repeatedly the buttons 13 14 RI0055 to increase or 11 15 RI0055 to reduce such number which appears on the display from 1 up to 999...

Page 29: ...and so on 16 ADJUSTMENTS for BS 300 60 AFI E to carry out when the machine is disconnected except for the operations described in the paragraphs 16 3 16 4 16 5 16 1 VICE Adjustment of the guides play...

Page 30: ...l pressure is produced by an hydraulic unit picture RI0426 comprised of manometer pos 4 when working it shows about 16 18 BAR the vice valve pos 3 the sawframe valve pos 2 the feeder vice valve pos 4...

Page 31: ...saw is off Check the oil level in the gearbox by means of the proper stick 4 RI0051 Replace the coolant MONTHLY and clean the tank Ensure that all screws and bolts since they may have loosened Make s...

Page 32: ...atic saws is normal during the usual working and anyway it does not exceed the conventional thermic limits Please see the OIL AND LUBRICANTS TABLE in order to choose the most suitable one and to compa...

Page 33: ...THE BAND CAUSES SOLUTIONS In case of broken teeth broken blades or short blade life lay down the broken band on the floor and check the body and teeth defects look for them in the following table and...

Page 34: ...G THIN CHIPS Increase the bend wheels speed increase the cutting pressure use bigger teeth use a proper coolant 12 PREMATURE LOSS OF THE SIDE SETTING Reduce the bad wheels speed increase the distribut...

Page 35: ...ecially the ones which shows the picture In these cases in relation with the WEEE AEEE Regulations ask to the supplier to know the right process that depends by the machine size and purpose SPARE PART...

Page 36: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 35 61 17 2 OILS AND LUBRICANTS Comparation table marked RI0108...

Page 37: ...afeguard the technical productive and safety features of this equipment according to the initial setting by the manufacturer To get a detailed knowledge of this machine you can find here enclosed Elec...

Page 38: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 37 61...

Page 39: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 38 61...

Page 40: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 39 61...

Page 41: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 40 61...

Page 42: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 41 61...

Page 43: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 42 61...

Page 44: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 43 61...

Page 45: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 44 61...

Page 46: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 45 61...

Page 47: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 46 61...

Page 48: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 1 61...

Page 49: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 2 61...

Page 50: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 3 61...

Page 51: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 4 61...

Page 52: ...G 25X35X7 128987 ANELLO TEN PARAP BASL25X40X7 SEAL RING BASL 25X40X7 129107 ANELLO TEN PARAP BASL 55X70X8 SEAL RING 55X70X8 FOR COUPLING 129736 ANELLO TENUTA 47X22X7 SEAL RING 47X22X7 131828 ARCO RIDU...

Page 53: ...GU IDE SENZA PRECARICO HIWIN HGW15CAZ0C CARRIAGE 188500 CARRO INFER AVANZ BS350 60LAVO RATO X NC BS350 60 189861 CARRO SUPER AVANZ AFI E LAVOR MODELLI AFI E FEEDER UPPER CARRIAGE AFI E 193523 CARTER...

Page 54: ...SATO BRUNITO HEXAGONAL NUT M8 303070 DADO ES M10 UNI5588 6 S BRUN M HEXAGONAL NUT M10 UNI5588 6 S SECHSKANTIGE MUTTER M10 6 S 303845 DADO ES M12 UNI5588 6 S BRUN M EDIO HEXAGONAL NUT M12 UNI5588 6 S 3...

Page 55: ...00 FORO 20MM TASTATORE280 300 GUIDE HIWIN LGR15R340C 20 20 513095 IMPUGNATURA NERA 20X80 PLAST X ASTA PLASTIC BLACK HANDLE D 20X80 515723 INDICATORE DIG MIL PAS5 GRIGIO DD52AN0005 0 D ELESA CE 08625 P...

Page 56: ...2 6 10 RUBAN 280 2765X27X09 M42 616170 NIPPLO N4 4 1 4 A1 4 OTTONE BRASS THREADED CONNECTION M4 4 MESSING NIPPEL M4 4 1 4 616230 NIPPLO OLIO 1 4 X3 8 BSP RACC PER TUBO R6 CON FEMMINA 3 8 OIL THREADED...

Page 57: ...BB HOSE CONNECTOR GES6 696346 PORTAGOMMA NYLON WES8 R1 2 GOM ITO NYLON PUSH ON CONNECTOR R1 2 NYLON ANSCHLUSS R1 2 KNIE 697300 PORTA PLACCHETTE PATTINO BS350 PAD SUPPORT FOR BAND GUIDE 350 EINSATZLAGE...

Page 58: ...LLA 45X35X10 5 SVASATA WASHER 45X35X10 5 RONDELLE 45X35X10 5 FEDERRING 45X35X10 5 742431 RONDELLA 35X10X6 BRUNITA BURNISHED WASHER 35X10X6 744045 RONDELLA SPECIALE D 20X5 BRUN SPECIAL BURNISHED WASHER...

Page 59: ...LON 864623 TAPPO OLIO GUARN 1 2 CIL E336 FOSFATATO NERO OIL TANK PLUG AND GASKET 1 2 VERSCHLUSSSTOPFEN 1 2 864724 TAPPO OLIO GUARN 1 4 CIL OIL PLUG GASKET 1 4 865362 TAPPO ASTINA ALS 2 18 PLUG BAR ALS...

Page 60: ...if everything is OK the cutting unit goes down fastly slows down 10 mm over the piece cuts and then goes up It does not go up if the function F3 has been chosed It is better to make some cuts to check...

Page 61: ...r in the data checksum in EEPROM 3 3rd block ER0005 error in the saved data in the permanent memory ER0020 emergency active emergency pushed ER0021 motor overload protections overheated motor ER0022 o...

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