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imc CRONOSflex Getting Started Version 1.8 - 08.01.2014

Connection with connectors

44

3.3 DSUB-15 Pin configuration

3.3.1 Standard and Universal connector

Note concerning ACC/DSUB(M)-U4 connector: +5 V (DSUB pin 8) for C-8, OSC-16 not available

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Summary of Contents for CRONOSflex

Page 1: ...imc CRONOS Getting Started Version 1 8 08 01 2014 2014 imc Meßsysteme GmbH imc Meßsysteme GmbH Voltastraße 5 13355 Berlin Germany flex ...

Page 2: ... Forced grounding via the AC DC adapter s safety ground 16 1 4 Power supply options 16 1 4 1 Overview of power supply options 17 1 4 2 Possible supply configurations 18 1 4 3 Directly stacked modules 19 1 4 4 Overall system consisting of multiple blocks 20 1 4 5 Supplemental device power supply Power Handle 21 1 4 6 Overview of available operation and remote control modes 22 1 4 7 Charging the int...

Page 3: ... 1 CAN Bus DSUB 9 47 3 4 1 2 J1587 Bus DSUB 9 option 47 3 4 1 3 LIN Bus DSUB 9 option 48 3 4 1 4 FlexRay Bus DSUB 9 option 48 3 4 1 5 MVB Bus DSUB 9 49 3 4 1 6 ARINC Bus DSUB 15 50 3 4 1 7 PROFIBUS DSUB 9 option 51 3 4 2 Pin configuration Display Modem GPS 51 3 4 2 1 Display 51 3 4 2 2 Modem external 51 3 4 2 3 GPS receiver 52 3 5 DSUB 26 Pin configuration High Density 52 3 6 REMOTE plug 53 3 7 Mo...

Page 4: ...arantee 57 5 3 3 ElektroG RoHS WEEE 58 5 3 4 Important notes 58 5 3 4 1 Remarks Concerning EMC 58 5 3 4 2 FCC Note 58 5 3 4 3 Cables 58 5 3 4 4 Industrial Safety 59 5 4 Transporting and storage 59 5 4 1 After unpacking 59 5 4 2 Transporting imc CRONOSflex 60 5 4 3 Cleaning 60 5 4 4 Safety 60 5 4 4 1 Responsibility of the user 60 5 4 4 2 Operating personnel 61 5 4 4 3 Special dangers Index 62 ...

Page 5: ...surement and control solution The system does not require any mounting rack or mainframe both the base unit and the measurement modules amplifiers or signal conditioners are self contained but are easily stacked together by means of a robust click mechanism To complete the portable system or even to expand the input supply options of the system handles can be stacked to the modules by means of the...

Page 6: ...emovable storage media or via the network if there is a temporary outside connection 1 1 2 System bus The selection of EtherCAT as the system bus provides the user with the advantage of being able to set up a distributed measurement system with standard CAT 5 network cables including those in an existing Ethernet infrastructure EtherCAT s software protocol is an established industry standard which...

Page 7: ...ost effective setup with improved signal quality 1 1 4 1 System structure and components A complete system always consists of a central imc CRONOSflex Base Unit and a flexible amount of imc CRONOSflex Modules The imc CRONOSflex Base Unit is available as a variety of models With either one or two field bus interfaces each with two nodes as well as an optional Multi IO extension which provides digit...

Page 8: ...different supplier the modules are treated as slave subscribers All modules can be controlled and configured via CoE CANopen over EtherCAT and FoE File Access over EtherCAT ensuring that they are universally deployable Due to the ability to save multiple configurations the efforts in setting up operations is dramatically reduced One very easy alternative way to set signal conditioner parameters wi...

Page 9: ...this purpose the CRONOSflex Base Unit can be equipped with an EtherCAT device interface making the entire device available as a data source in the sense of an EtherCAT slave device The respective interface module ECAT IF is available as one of multiple optional fieldbus expansions of the CRONOSflex Base Unit To parameterize this sub system in turn the imc STUDIO operating software can be used imc ...

Page 10: ...s the power supply plug on the device has been changed so that the 48 VDC power adapter can only be used with imc CRONOSflex systems and not with other imc measurement devices with an input supply voltage of 10 32 VDC You can identify the 48 VDC power adapter at the blue protective sleeve at the LEMO 1B plug LEMO PHG 1B 302 The 15 VDC or the 24 VDC power adapters are equipped with a black protecti...

Page 11: ...ystems with the LEMO EGG 1B power supply plug with one guide notch to be powered in future with 48 VDC use the adapter cable CRFX adapter cable for the supply LEMO 1B article number 1350151 order code ACC FGG ADAP PHE and the 48 VDC power adapter Note This adapter cable may only be used with imc CRONOSflex For devices with the 10 32 VDC input voltage range imc C SERIES imc SPARTAN use of this adap...

Page 12: ...al buffer keeps the base unit activated for the appropriate buffer duration in order to close the measurement and files and then the device deactivates itself This type of operation is specially designed for use in a vehicle permanently couples to the ignition and not requiring manual control LEMO 1B 306 plug LEMO Signal LEMO Signal 1 ON OFF 4 SWITCH 2 SWITCH1 5 n c 3 ON OFF 6 n c 1 2 2 2 REMOTE p...

Page 13: ...y high performance requirements can in conjunction with low supply voltage and thus a high resulting current e g 12 V in a vehicle exceed the amperage capacity of the module terminal connections max 3 1 A For this reason the possibility is provided to equip the left carrying handle with an optional supply unit which generates a constant high system supply voltage of 50 V at max 100 W from the 10 V...

Page 14: ...e g UNI2 8 are available 1 3 2 Grounding concept 1 3 2 1 Isolated power inputs avoids ground loops in distributed topologies With stationary installations and the use of already isolated AC DC adapters any system ground differentials between the device and the central or local power supplies may not be relevant The big issue in such a case in contrast to mobile in vehicle applications is from wher...

Page 15: ...imc CRONOSflex Getting Started Version 1 8 08 01 2014 Isolation and grounding concept 15 1 3 2 2 Forced grounding via the AC DC adapter s safety ground ...

Page 16: ...y CAT5 network cables across a wide area 10 V to 50 V DC via LEMO 1B socket activation deactivation by connection of the power supply 3 joint supply of a module substack a block can consist of a Base Unit with signal conditioners a block of purely signal conditioners and or a block with a power supply module the Power Handle The power supply for stacked modules must always come via the LEMO socket...

Page 17: ...le supply configurations For the supply of imc CRONOSflex Modules via the LEMO plug the modules plug in clicking connectors or via PoE the following rules apply current limit of module plug in connectors 3 1 A current limit for PoE via network cable 350 mA The PoE supply lines are conducted via RJ45 but not via the module connector The local supply for a stacked block of directly connected imc CRO...

Page 18: ...ly unit is the recommended configuration especially in applications where only low voltage power supply is available 12 V vehicle and extensive primarily centrally concentrated systems are set up If the supplemental supply is not used then the wide range 10 V to 50 V rated supply voltage is used to power the modules which means that at low voltages and correspondingly high currents there may be a ...

Page 19: ...idual signal conditioners or conditioner blocks are activated deactivated by connecting their respective supply voltage They are not coupled to the base unit s global main switch The exact power data for the various conditioner types and their resulting maximum count of directly stacked modules appear in the detailed technical specs or in overview table below Otherwise a convenient interactive Con...

Page 20: ...is the primary power supply The signal SWITCH1 serves to run the device with the switch continuously bridged When ON and SWITCH1 are connected the device starts as soon as the external supply voltage is applied If there is an outage of the supply voltage the overall device s internal buffering is active for the duration of the buffer time constant set and then switches off automatically This opera...

Page 21: ...eparately then it depends on the size of these blocks whether they can be directly run on lower supply voltage smaller blocks or whether in the case of larger blocks they require higher voltage In such cases multiple parallel 50 V output terminals on the supply unit makes it possible to use them to supply additional satellite blocks with five 4 pin LEMO plugs on the rear side of the handle to supp...

Page 22: ...is connected but only conditioning modules and the voltage level of a PoE voltage applied at the Power Handle s EtherCAT terminal IN falls to below 2V No base unit is connected sudden deactivation upon elapse of the UPS buffer duration in case of UPS operation or in response to pressing the pushbutton or throwing the Remote terminal s switch The Reset button on the front panel is pressed During op...

Page 23: ...ition Buffer duration 0 none 1 1 sec 2 2 sec 3 5 sec 4 10 sec 5 30 sec 6 1 min 7 2 min 8 5 min 9 10 min A 30 min B 1 h C 2 h D 5 h E 10 h F maximum Short circuit proof Since theoretically any amount of imc CRONOSflex Modules could be connected to the supply module the supply module comes with a power limiting circuit with long term short circuit protection This circuit limits the power consumed to...

Page 24: ...wer consumption specs Since the PoE supply lines are only available with at the RJ45 sockets but not at the module plug in connectors multiple PoE powered modules must be mutually connected with network cables and not directly clicked together PoE Supplying imc CRONOSflex Modules instead of snapping on connection via network cable PoE supply of one or more modules ensures indirect activation deact...

Page 25: ...e PoE providing block In operation with multiple supply voltages of various magnitude a module s leftmost module can be a special case Here the rule is that the first module supplies itself from the higher of the two voltage sources LEMO or PoE on RJ45 patch cable All of the block s other modules are supplied from the LEMO terminal in any case which must be connected to the first module since PoE ...

Page 26: ...g if no directly docked module is detected Indicator lights on the network terminals support the wiring process and status diagnostics Network terminals and signal lights of the system bus rear module panel Constant yellow lights on the terminals indicate the system expects connection of an external network or patch cables where the bus line originating at the base unit is connected at IN terminal...

Page 27: ... 2 Overview of imc CRONOSflex Modules universal voltage and bridge amplifiers 2 3 Overview power consumption Note A maximum length of 85 cm of attached clicked modules should not be passed example a standard base unit with 20 CRFX ISO2 8 modules Mounting elements can be used for more stability ...

Page 28: ...Detaching modules from the stack 1 Detaching 2 Pull tongue out of groove Note A maximum length of 85 cm of attached clicked modules should not be passed example a standard base unit with 20 CRFX ISO2 8 modules Mounting elements can be used for more stability The sizes drawings of all available modules are listed in a separate document data sheet The dimensions the distances of the bore holes for a...

Page 29: ...ducts you must be registered with a user account possessing administrator rights to the PC This applies to the overwhelming majority of all installations of Windows However if you are only logged on to your PC without administrator rights log off and log back on with an administrator user account If you do not possess an administrator user account you will need the support or your system administr...

Page 30: ... 1 Step 1 Determining the PC s IP address Before you start your device configuration you should find your PC s IP address the following screen shots and texts are related to MS Windows XP To open the configuration dialog use one of the following Open the Windows Help and Support function and search for the term TCP IP Settings open the first search hit and click on Network settings Open the Window...

Page 31: ...ots Select Internet Protocol TCP IP Settings for TCP IP If Obtain IP address automatically DHCP is selected no IP address is displayed In this case you have to determine the current IP address using the Command Prompt Note however that automatically obtained IP addresses might change the next time the operating system is started Start the Command Prompt via the Windows Start menu by selecting Prog...

Page 32: ...the tree diagram under your PC Double click over the device and select the item LAN Display of measurement devices found and of the IP address If the option Use DHCP is checked the IP address is obtained automatically from the DHCP server and there is impossibility of changing the settings If there is a direct connection between the device and the PC with a crossed cable you should deactivate the ...

Page 33: ...ia LAN in four steps 33 In order to apply the changes click in the tree diagram on the device name and then on the button Accept Wait for the device to restart and then close the program imc DEVICES Interface Configuration Accepting the network settings for the device ...

Page 34: ... Use the menu button Search for devices Select the desired device Once you click in the checkbox Selected for the desired device it is ready to use in the experiment see Device is known and Selected You can also select multiple devices for your experiment Now the device is known After the next program start it is available for selection For further information see the documentation on plug in Setu...

Page 35: ...log appears Add Device interface If you have not yet added any device on this computer then performing the network search automatically calls a dialog which can also be opened by the Network settings button Selection of TCP IP or NetBEUI devices Activate the protocol which uses the measurement device and confirm your choice with OK ...

Page 36: ...ment device and confirm your selection with OK The measurement device is then available for your measurements In the Device selection window the available devices not yet involved in any experiment are listed on the left side In order to use them for an experiment click on the button Add In order to check a device s properties highlight its entry and then click on the button Properties Added devic...

Page 37: ...twork cable 2 7 3 TCP IP network protocol Before starting with a device you will need to configure this protocol Current imc measurement devices receive the IP adress along with the extra program IF Config The program is accessed via the Start menu in the imc program group Interface Configuration The adequate manual or getting started imc STUDIO imc DEVICES display a step by step instruction 2 7 4...

Page 38: ...e list Interface Interface Firmware Ethernet Booter Start up program for the device upon switching on Operating system Device operating system Online Online functions and hard drive controller Display Operating system of the connected display Field bus Field bus Signal conditioners Amplifiers If no status indicators are displayed no connection could be made to the corresponding device ...

Page 39: ... sending a device in for repair Behaviour under error condition Windows cuts off the network connection without the user s knowledge but this can be prevented using the PC s Control Panel Background During the firmware updates there is no data transfer for a few minutes and thus no network activity Windows detects inactivity of the connection and the following mechanisms are set in motion a Window...

Page 40: ...W update control is provided in the Properties dialog under the Devices menu No default password is supplied in the manufacturing When a firmware update is started the system checks whether firmware updating is enabled in the device configuration otherwise the firmware update is canceled with an error message Blocking Unblocking of the firmware update Blocking The firmware update is blocked with a...

Page 41: ...tacts for connecting PT100 in 4 wire configurations where the reference current loop is already pre wired internally The Thermo connector can also be used for normal voltage measurement Plastic connector ACC DSUB Metal connector ACC DSUBM The Universal connector ACC DSUB M UNI2 contains an additional built in PT1000 temperature sensor providing cold junction compensation CJC for thermocouple measu...

Page 42: ...or instance with multimeter probe tips at open terminals can falsely mimic a missing contact Cable shielding must be connected at CHASSIS DSUB frame as a rule At some connectors VCC 5 V is available with a maximum load current of typically 135 mA per plug 3 1 1 Overview of the modules and connectors Analog amplifier modules Digital modules ...

Page 43: ...connection area and unfasten the nose of the slot A Pressure nut B Bend protection C Fastening screw for the devices front panel D Lid screws E Locking key Nose Slot G Slot F Nose Close the Metal connector 1 Assemble the lid by snapping the nose into the slot see the following picture 2 Audible click when the lid snaps in the front of the DSUB pod 3 Insert the bend protection 4 The pressure nut mu...

Page 44: ...tting Started Version 1 8 08 01 2014 Connection with connectors 44 3 3 DSUB 15 Pin configuration 3 3 1 Standard and Universal connector Note concerning ACC DSUB M U4 connector 5 V DSUB pin 8 for C 8 OSC 16 not available ...

Page 45: ...imc CRONOSflex Getting Started Version 1 8 08 01 2014 DSUB 15 Pin configuration 45 3 3 2 Special connector ...

Page 46: ...imc CRONOSflex Getting Started Version 1 8 08 01 2014 Connection with connectors 46 3 3 3 TEDS connector ...

Page 47: ...ted 7 CAN_H dominant high bus line connected 8 nc reserved error line do not connect 9 nc reserved do not connect 3 4 1 2 J1587 Bus DSUB 9 option DSUB PIN Signal Description Use in device 1 nc reserved unused 2 TX RX J1587 bus line connected 3 TX RX J1587 Ground connected 4 nc reserved unused 5 nc reserved unused 6 TX RX J1587 bus line connected 7 TX RX J1587 Ground connected 8 nc reserved unused ...

Page 48: ... nc Type Two DSUB 9 connectors with one channel each DSUB Pin CON1 CON2 1 nc nc 2 BM channel A BM channel B 3 GND GND 4 nc nc 5 GND GND 6 nc nc 7 BP channel A BP channel B 8 nc nc 9 nc nc 3 4 1 5 MVB Bus DSUB 9 EMD connector with double pin configuration DSUB PIN Signal Description als Terminationstecker 1 A1 Data_P data line A jumper to 6 2 A1 Data_N data line A jumper to 7 3 NC not connected 4 B...

Page 49: ...imc CRONOSflex Getting Started Version 1 8 08 01 2014 DSUB 9 plugs 49 3 4 1 6 ARINC Bus DSUB 15 ...

Page 50: ...ds the suggested imc standard Any differing pin configuration can be considered as special order We recommend for the connection twisted and shielded wiring RxA TxA RxB TxB GND schield 3 4 1 7 PROFIBUS DSUB 9 option DSUB PIN Signal Description 1 nc 2 nc 3 DATA B Line 4 nc 5 GND PROFIBUS Ground 6 nc 7 nc 8 DATA A Line 9 nc ...

Page 51: ...2 3 Souriau B C A 3 4 2 2 Modem external DSUB PIN Signal description use in device 1 DCD Data Carrier Detect connected 2 RxD Receive Data connected 3 TxD Transmit Data connected 4 DTR Data Terminal Ready connected 5 GND Ground connected 6 DSR Data Set Ready connected 7 RTS Ready To Send connected 8 CTS Clear To Send connected 9 nc reserved unused 3 4 2 3 GPS receiver With the following wiring a Ga...

Page 52: ...N3 19 VB1 7 SENSE3 20 VB1 8 IN4 21 VB2 9 SENSE4 22 VB2 10 reserved 23 VB3 11 IN1 24 VB3 12 1 4B1 25 VB4 13 IN2 26 VB4 3 6 REMOTE plug Pin configuration of the LEMO plug FGG 1B 306 6 pin imc CRONOSflex Base Unit CRFX 400 CRFX 2000 and the Power Handle CRFX HANDLE POWER LEMO Signal LEMO Signal 1 OFF 4 SWITCH1 2 SWITCH 5 n c 3 ON 6 housing CRFX HANDLE UPS L and the CRFX HANDLE LI IO L LEMO Signal LEM...

Page 53: ...PLY 4 SUPPLY GND SUPPLY GND SUPPLY GND SUPPLY 5 TEDS OneWire TEDS OneWire TEDS OneWire 6 SENSE SENSE Pt100 current source SENSE SENSE 7 quarter bridge completion quarter bridge completion Sense for Pt100 3 wire SENSE_1 4B SENSE LEMO PIN HRENC 4 1 IN X 2 IN X 3 SUPPLY 4 SUPPLY GND 5 INDEX 6 IN Y 7 IN Y only with ISO2 8 Special order BR2 4 with TEDS then with 8 pin LEMO because SUPPLY is not GND and...

Page 54: ...rding the following Terminology or concepts which are poorly explained Concepts which should be explained in more depth Grammar or spelling errors Printing errors Please send your comments to the following address imc Meßsysteme GmbH Voltastrasse 5 D 13355 Berlin Phone 0049 30 46 70 90 26 Fax 0049 30 4 63 15 76 WWW www imc berlin com e mail hotline imc berlin de 4 2 Error remedies in version 1 8 N...

Page 55: ... 7 Error remedies in version 1 3 No error remedies in this version released 09 09 2011 New input power supply plug female as of September 2011 please consider description 4 8 Changes in version 1 2 Getting started released 22 07 2011 Topic Alteration Included accessories AC DC power adapter 110 230 VAC 50 60 Hz 48 V DC 150 W 4 9 Error remedies in version 1 1 Getting started released 01 07 2011 Top...

Page 56: ...ty environments 1 Observe the data in the chapter Technical specifications and the application hints about the individual system in order to prevent damage to the unit through inappropriate signal connection 2 Note when designing your experiments that all input and output leads must be provided with shielding which is connected to the protection ground CHASSIS at one end in order to ensure high re...

Page 57: ...H is registered under the following number WEEE Reg DE 43368136 Category 9 Monitoring and control instruments exclusively for commercial use Valid as of 24 11 2005 Our products fall under Category 9 Monitoring and control instruments exclusively for commercial use and are thus at this time exempted from the RoHS guidelines 2002 95 EG _______________________________________________________ The law ...

Page 58: ...terference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television rece...

Page 59: ... adapter 110 230 VAC 50 60 Hz 48 V DC 150 W with cable and pre assembled LEMO connector DC power LEMO FGE 1B 302 connector network cable 2 m both cross over and straight through versions imc screw driver imc CRONOSflex Getting started Note File a claim about every fault as soon as it is detected Claims for damages can only be honored within the stated claims period 5 4 2 Transporting imc CRONOSfle...

Page 60: ...rocedures described in this instruction manual the user must also conform to regulations for safety accident prevention and environmental protection which apply to the work site The user must also ensure that any personnel assisting in the use of the device have also read and understood the instruction manual 5 4 4 2 Operating personnel Warning Danger of injury due to inadequate qualifications Imp...

Page 61: ...dual components can be lethally dangerous Therefore In case of damage to the insulation immediately cut off the power supply and have repair performed Work on the electrical equipment must be performed exclusively by expert electricians During all work performed on the electrical equipment it must be deactivated and tested for static potential Warnung DANGER Injuries from hot surfaces Devices from...

Page 62: ...omer service 57 D data acquisition 7 decentralized satellite modules 12 detach modules from the stack 28 Device add 34 connect 32 Device list 34 Device Remote control 12 DIN EN ISO 9001 57 directly stacked modules 18 Display Pin configuration 51 distributed blocks 19 distributed measurement system 7 Distributed system 7 DSUB 26 Pin configuration 52 E ECAT IF 8 EMC 58 EtherCAT 6 EtherCAT IN 26 Ethe...

Page 63: ...8 53 UNI 4 53 LIMIT 20 Limited Warranty 57 LIN Bus Pin configuration 47 List of devices 34 log book firmware setup 37 M Main switch 12 Metal connector close 43 open 43 Modem Pin configuration 51 mounting of the imc CRONOSflex Modules 28 MVB Bus Pin configuration 48 N network cable 6 7 network protocoll 37 Networking and power supply 16 O Open Metal connector 43 OUT EtherCAT 26 overview FLEX module...

Page 64: ...EMOTE plug 12 Restriction of Hazardous Substances 57 RJ45 25 RoHS 57 S satellites 12 service 57 Software installation 29 Special connector DO8 HC 45 ICP2 45 ICP4 45 Pin configuration 45 T4 45 stacking of the imc CRONOSflex Modules 28 Standard connector B2 44 Pin configuration 44 U4 44 supply of multiple clicked modules 17 supply unit 13 System bus 6 System requirements 29 T TCP IP 37 TEDS connecto...

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