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Assembly and Installation 

10 

ILMVAC GmbH 

600072 

Assembly and Installation 

5.1 

Unpacking 

Carefully unpack the Multi-Range Vacuum Gauge. Check for: 

  Transport damage, 

  Conformity with the specifications of the supply contract (type, electrical supply data), 

  Completeness of the delivery. 

 

Please inform us without delay if there are discrepancies between the delivery and the con-
tractually agreed scope of delivery, or if damage is detected. 
Please take note of the general terms of business of the manufacturing firm. 

Keep the packaging in a safe place so that it can be used when sending the controller 
to the manufacturer's works or to an authorized workshop for maintenance or repair. 

 

5.2 

Storage 

The pumps are to be stored in a low-dust, interior room within the temperature range from    
+ 5 to + 40 °C and at a relative air humidity < 90% . 

 

5.3 

Assembly and Connecting 

After removing the Combination vacuum gauge and the accessory from the packaging, 
please connect the sensor cable between the measuring device and the sensor. 
The 9-pole D-sub contact strip of the sensor cable is attached to the sensor plug, the 9-pole 
D-sub multipoint connector of the sensor cable is attached to the socket of the vacuum 
gauge. 
Please use the fixing screws on the sensor cable to secure the plug connections against 
being accidentally dislodged. 

 

 

1 - 

Sensor socket 

2 - 

Mains plug socket 

 

 

 

 

Fig. 2   Socket assignment 

 

5.3.1 

Mains operation 

If you want to work on the mains network, please connect the supply unit plug to the 
measuring device. Ensure that the operating voltage of the plug-in power supply unit is the 
same as the voltage of your mains supply. 
The power supply unit is laid out on the work side so that the negative pole lies on the outer 
sheath of the coaxial plug connector. Please ensure that the polarity of the plug on the 
supply unit is maintained, as otherwise the measuring device cannot function, see 
illustration. 

 

 
 

 

 

 

Fig. 3   Plug connector of supply unit plug 

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Summary of Contents for PIZA 111

Page 1: ...600072 2014 01 06 Operation Manual en Translation of the german original manual Multi Range Vacuum Gauge Types PIZA 111 PIZA 111 cr gold ...

Page 2: ...ssion of Co WELCH ILMVAC All rights under the copyright laws are expressly reserved by Co WELCH ILMVAC We reserve the right to make changes and amendments Thomas Division Gardner Denver Inc ILMVAC GmbH Am Vogelherd 20 D 98693 Ilmenau Germany Phone 49 0 3677 604 0 Fax 49 0 3677 604 131 welch ilmvac de gardnerdenver com www ilmvac eu www ilmvac de Customer support Phone 49 0 3677 604 0 ...

Page 3: ...cessories Options 8 4 Technical Data 9 5 Assembly and Installation 10 5 1 Unpacking 10 5 2 Storage 10 5 3 Assembly and Connecting 10 5 3 1 Mains operation 10 5 3 2 Battery operation 11 5 4 Scrap Disposal 11 6 Operation 12 6 1 Operating instructions 12 6 2 Making a measurement 13 6 3 Calibration 13 6 3 1 Calibration instructions 13 6 3 2 Key assignment 14 6 3 3 Zero point calibration of the Pirani ...

Page 4: ...that has to be done The user must authorize the operating personnel to do the work that has to be done This personnel must have read and understood the complete Operating Manual before start ing the work The Operating Manual must be kept at the place of use and be available to the personnel when required 1 3 Intended Use The Multi Range Vacuum Gauge may only be operated under the conditions stated...

Page 5: ... and lower limbs DIN EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements DIN EN 61000 6 2 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments DIN EN 61000 6 4 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments DIN EN 61010 1 Safety requirements for electrica...

Page 6: ...tory regu lar testing The connecting cable to the vacuum gauge must not be damaged 2 3 Mechanical Systems However damage may occur to the connected vacuum pump or vacuum apparatus if the vacuum gauge is manipulated or if it is used improperly Solid particles in the gas to be pumped may impair the function of the sensor Prevent solid particles penetrating into the vacuum apparatus 2 4 Hazardous Sub...

Page 7: ... 111 3 Combination sensor PIZA 111 cr gold 4 Sensor cable 5 Plug power pack Fig 1 Complete view 3 3 Area of Application The range of applications for the Multi Range Vacuum Gauge is determined by the following characteristics Measuring range 1050 mbar to 0 001 mbar SP1 function display with automatic switch over between capacitive and Pirani measuring ranges Capacitive absolute pressure measuremen...

Page 8: ...contract 3 5 Accessories Options Figure Description Order No Stand 620007 Sensor cable 2 m 620003 Hose nozzle PP DN 6 male thread inch complete with FKM O ring 710952 Hose nozzle PP DN 8 male thread inch complete with FKM O ring 710953 Hose nozzle PP DN 10 male thread inch complete with FKM O ring 710955 ...

Page 9: ...ases resistant to aggressive gases Materials PP gray PP nature Small flange DN 16 KF female thread standard PP Stainless steel Vacuum connection option Hose nozzle DN 6 DN 8 or DN 10 male thread see chapter 3 5 Dimensions W D H Measuring device Sensor mm 80 36 125 80 40 40 Order numbers for Measuring gauge complete 600072 600074 Measuring gauge complete with connection elements in the suit case 60...

Page 10: ... the Combination vacuum gauge and the accessory from the packaging please connect the sensor cable between the measuring device and the sensor The 9 pole D sub contact strip of the sensor cable is attached to the sensor plug the 9 pole D sub multipoint connector of the sensor cable is attached to the socket of the vacuum gauge Please use the fixing screws on the sensor cable to secure the plug con...

Page 11: ... the actuating element down and lifting the lid At tach the battery to the battery clip 1 Battery compartment 2 Actuating element Fig 4 Rear side of device The use of a 9 V alkali manganese block battery with a capacity of 500 mAh is recommended The service life of the battery averages 200 operating hours active measuring time Once the battery has discharged this is indicated by BAT appearing in t...

Page 12: ...lay by a triangle pointing downwards in front of the measured value Fig 7 Falling below the measuring range If there is no vacuum sensor on the measuring device this is indicated in the display as shown in the illustration Fig 8 Vacuum sensor not connected to the measuring device When a sensor is attached for the first time after starting up the measuring device the sensor data must first be read ...

Page 13: ...ft justified Fig 11 Display of the Pirani measured value The transition of the measuring principle from capacitive to pirani takes place at 5 mbar when pumping out atmosphere In the other direction the transition from Pirani to capacitive takes place at 10 mbar when venting a vacuum 6 3 Calibration 6 3 1 Calibration instructions The measuring device and sensor have already been calibrated by the m...

Page 14: ...or up Cursor down set SET key F Function key Fig 12 Key assignment The calibration modes available are described in more detail below CAUTION After accepting new calibration values the measuring device requires some sec onds in order to display the current measured value exactly again F set on off ...

Page 15: ...r the new calibration value the device then switches back to measuring mode 6 3 4 End point calibration of the Pirani sensor element The end point of the Pirani sensor element is calibrated at 10 mbar Please ensure that this pressure is applied to the sensor during the calibration procedure Fig 14 Calibration mode calibrating 10 mbar Calibration mode is called by pressing both the set and keys sim...

Page 16: ...on of the capacitive sensor element The end point of the capacitive sensor element is calibrated at atmospheric pressure in the range between 920 mbar and 1050 mbar Apply the actual air pressure of the day to the sensor You can obtain the pressure for example by asking the relevant weather bureau Please ensure that this pressure is applied to the sensor during the calibration procedure Fig 16 Cali...

Page 17: ... a completely filled in damage report is received The information about the contamination or thorough cleaning is legally binding parts of the contract 7 1 Damage Report You find the form of the damage report to the Download on our web page in the menu ser vice and Downloads www ilmvac eu www ilmvac de If you should not have an entrance to the Internet you can request the form also gladly with us ...

Page 18: ...03 620002 03 2 Sensor cable 620003 620003 620003 3 Supply unit plug 827427 2 827427 2 827427 2 4 Stand clip complete 620552 620552 620552 5 Block battery 9 V 826252 826252 826252 6 Hose nozzle PP DN 8 10 male thread G1 4 with O ring FKM Ø 12 x 2 710963 01 829217 710963 01 829217 710963 01 829217 7 Suit case 620095 8 KF Reducing Adapter stainless steel DN 25 16 701420 9 KF Normal Clamping ring Alum...

Page 19: ... 1 Basic terminology methodology Sécurité des machines Notions fondamentales partie 1 Terminologie de base méthodologie DIN EN ISO 12100 2 2004 Sicherheit von Maschinen Grundbegriffe Teil 2 Technische Leitsätze Safety of machinery Basic concepts part 2 Technical principles Sécurité des machines Notions fondamentales partie 1 Taux de référence technique DIN EN ISO 13857 2008 Sicherheit von Maschine...

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