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Introduction 

3/14 

Manual i.Sense EC.P- V 1.1 

 

Thank you,

  

 

for deciding for our product i.Sense EC.P! 
 
With i.Sense EC.P it is possible to monitor the push and pull forces of an igus® e-chain®. Following the way, the product works, 
and the way it is installed, is described.  
 
If there are any further questions, 

please don’t hesitate to contact our customer service (p.14). 

 

Have fun with i.Sense EC.P! 
 

The following sign boards will come across sometimes, by reading the manual, they are classified, so that degree and nature of 
a hazard are marked.  
 
 

Safety instructions marked with DANGER indicate an immediate hazardous situation. Disregarding the  
notice will inevitably lead to a serious or even fatal accident. 

D

A

N

GER!

 

 

Safety instructions marked WARNING indicate a potential hazardous situation. Disregarding the notice may  
lead to a serious or even fatal accident or property damage. 

W
A

R

N

IN

G!

 

 

Safety instructions marked with CAUTION indicate possible hazardous situations. Disregarding the notice may  
lead to an accident or damage to property. 

C

A

U

TI

ON

!

 

 

Safety instructions marked with NOTE indicate a potential hazardous situation. Disregarding the notice may  
lead to property damage. 
Moreover, common notes and explanations are marked like that. 
 

N

OTE

!

 

 

 

1  Introduction 

 
 
 
 
 
 
 
 
 
 

The igus® smart plastics condition monitoring concept prohibits unplanned machine downtime caused by break or blockade of 
the igus® e-chainsystem®. 

i.Sense  EC.P  is  a  microprocessor-based  module  to  mount  on  a  DIN  rail,  it  evaluates  connected  i.Sense  EC.P  sensorics 
continuously.  Through  two  potential-free  contacts  there  is  a  quick  reaction  of  the  machine  possible,  if  unexpected  operating 
conditions of igus® e-chain® systems occur. 
 
i.Sense EC.P is no safety-component in terms of the EC machinery directive and is not allowed to use as part of safety-concept. 
 

i.Sense EC.P is no safety-component in terms of the EC machinery directive and contains no protection against body 
injury.  
Failure to note this can lead to severe damage and injury. 

C

A

U

TI

ON

!

 

Character 

Description 

e-Chain® 

 

Pull-Force 

Summary of Contents for i.Sense EC.P

Page 1: ...1 14 Manual i Sense EC P V 1 1 igus smart plastics i Sense EC P Manual V1 1 Operation instruction Manual german version...

Page 2: ...lation 7 4 1 Mechanical installation 7 4 2 Electrical installation 7 4 2 1 Power supply selection 7 4 2 2 Connector assignment and sensor connection 8 5 Sensor installation 10 5 1 Configuration 10 5 1...

Page 3: ...dicate possible hazardous situations Disregarding the notice may lead to an accident or damage to property CAUTION Safety instructions marked with NOTE indicate a potential hazardous situation Disrega...

Page 4: ...alified personnel igus GmbH accepts no liability whatsoever for personal injury or damage to property resulting from incorrect use or from unauthorized technical modifications to the i Sense EC P The...

Page 5: ...ors RC modules Reduce mutual interference coupling Wiring Keep cables as short as possible Avoid capacitive and inductive interference coupling Do not lay sensor cables and signal cables together with...

Page 6: ...ting installation Screw lugs at Obertrunn of e chain material Stainless steel Tightening torque T30 M6 10 Nm T45 M8 23 Nm T50 M10 35 Nm T55 M12 75 Nm Electrical specifications Risk of destruction An o...

Page 7: ...itching off wait at least five minutes until the capacitors are discharged Check that there is no voltage before working in the system Occurrence of electric arcs in case of improperly installed elect...

Page 8: ...r assignment and sensor connection Wires with cross sections of 0 15 2 5 mm2 connectable with screws Recommended to use terminal blocks for connecting sensorics structured wiring is given easier Conne...

Page 9: ...load cell model 616 1t Clamp Name Colour 9 Excitation Sense Green blue 10 Excitation Sense black brown 11 Signal white 12 Signal red 16 Shield Shield Vishay load cell model 620 2t Clamp Name Colour 9...

Page 10: ...ishing the configuration the RESET button must be pushed for five seconds while the device turns on After that the limits have been set from values txt NOTE EC P 03 load cell capacity one force limit...

Page 11: ...of 250 files can be stored before the circular buffer begins again at file that file will be overwritten 6 1 String structure The sensor messages are given in that form IS EC P 03 IS EC P 07 If force...

Page 12: ...e with the responsible igus branch to avoid invalidating your guarantee Any other procedure voids the guarantee NOTE Date and time must be reset after changing the battery NOTE high Red Force Error Th...

Page 13: ...0 000 MAT01722742 Igus Vishay load cell 620 2t 5 20 000 MAT01722743 Igus Beam for mounting carrying run 1 customer Chainflex cable with assembled M12 connector 1 Customer s specification Igus screws s...

Page 14: ...ttps www igus de info zustandsueberwachung ec p Download of manuals FW updates and certificates Website smart Plastics https www igus de info vorausschauende wartung smart plastics Possibility to orde...

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Page 34: ...fachen Integrationsm glichkeit werden diese S f rmigen W gezellen auch sehr h ufig in der physikalischen Einheit Newton N kalibriert und als Kraftaufnehmer eingesetzt Zu den typische Applikationen geh...

Page 35: ...Schwarz Wei Elektrischer Anschluss 6 Leiter Kabel abgeschirmt 3 m M12x1 75 26 18 62 10 80 52 30 flexibel Max Anzahl der Teilungswerte Mindestanwendungsbereich Mindestteilungswert v E Y min max Zusamm...

Page 36: ...en typische Applikationen geh ren dann Kraftmessungen in Material Pr pfmaschinen die berwachung von Seilzugspannungen an Fahrst hlen Lastkr nen Br cken Zelten sowie Drehmomentmessungen ber Hebelarme a...

Page 37: ...x 2 0 5 000 kg Messbereiche 500 1 000 2 000 kg Messbereich 5 000 kg Elektrischer Anschluss 6 Leiter Kabel abgeschirmt 5 m Max Anzahl der Teilungswerte Mindestanwendungsbereich Mindestteilungswert v E...

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