Igema BTU-100 Installation And Operating Instructions Manual Download Page 1

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Edition 06/2021

D-04-B-51602-EN-00

INSTALLATION AND OPERATING INSTRUCTIONS

BTU-100

Brake Test Unit

Summary of Contents for BTU-100

Page 1: ...Edition 06 2021 D 04 B 51602 EN 00 INSTALLATION AND OPERATING INSTRUCTIONS BTU 100 Brake Test Unit...

Page 2: ...e Steam is our passion and we offer you the entire programme for the safe and economic operation of your plants especially in the steam and condensate sector Please read the installation and operating...

Page 3: ...6 1 2 2Limitations of use 7 1 2 3Avoidance of risks and damage 7 1 3 Exclusion of liability 7 2 General information 7 3 Introduction 8 3 1 Scope of delivery 9 4 Design 9 4 1 Control unit a 9 4 2 Pneu...

Page 4: ...6 8 Measuring point control pressure 15 6 9 Settings 15 6 10 Info 16 7 External start stop button 16 8 Alerts 16 8 1 Alert Warning Perform zero calibration of pressure sensor 16 8 2 Alert Beware Press...

Page 5: ...asks IGEMA GmbH accepts no liability for damage to property or personal injury caused by unqualified persons or by failure to observe these installation and operating instructions If no sufficiently q...

Page 6: ...e accident prevention regulations and system specific safety instructions Read and observe the commissioning and operating instructions The device may only be used and put into operation by appropriat...

Page 7: ...xpertise Read and observe the commissioning and operating instructions carefully and keep them in a safe place Take note of and follow the commissioning and operating instructions printed in bold and...

Page 8: ...Requirements for the testing and performance of braking systems and trailer braking coupling and vehicles equipped therewith 2 2 3 type 0 test for vehicles of categories R and S Due to the defined tes...

Page 9: ...ion cable 1 5m f 1x Adapter cable power supply DIN9680 standard vehicle plug 0 2m g 1x Protection and transport case Hand held Control unit and accessories 4 Design 4 1 Control unit a Index Descriptio...

Page 10: ...0 8 bar 30 50 80 kPa 16 Pressure gauge for supply pressure outlet 17 Supply pressure outlet Red 18 Test connection M16x1 5 external thread 19 Electronics box ECU 20 Cable connection to the control uni...

Page 11: ...is designed for a voltage of 12 24V DC A DIN 9680 plug and a standard vehicle plug in the form of an adapter cable are available as connection options 5 2 Connection diagram 5 3 Pin assignment Control...

Page 12: ...s the customer s logo with the following information is displayed Last service Serial number This information can also be displayed later under the menu item Info Press the OK button 2 to enter the ma...

Page 13: ...in an error message Pressure switch triggered Use the purple yellow button 10 3 to switch back to the Stop status and then reactivate the locking function Status Run By pressing the Start button 2 fro...

Page 14: ...the target pressure can be changed in run mode The two arrow keys 10 and 9 are used for this purpose Briefly pressing on the button changes the value by 10 kPa and if held for longer it will change b...

Page 15: ...he required supply pressure for supplying the test vehicle A test connection 18 for measuring and recording by means of external devices is available Additional information about the precision pressur...

Page 16: ...ure If the external start stop button is connected the device blocks triggering via the control unit 8 Alerts The following alerts may appear on the display during operation Warning Perform zero calib...

Page 17: ...ing function is interrupted in the Attention and Run status This means that during operation the active control is deactivated and the brake pressure from the towing vehicle is available in the contro...

Page 18: ...18 Enter 9 Menu layout Key Blue Yellow External start stop button External start stop button Target pressure Rec ON OFF Atten Start Exit All buttons 3 seconds OK OK...

Page 19: ...er Enter Enter Down Target pressure Exit Language Rec ON OFF Exit Enter OK Down Exit Key Blue Yellow External start stop button External start stop button Target pressure Rec ON OFF Atten Start Exit A...

Page 20: ...20 Enter Exit...

Page 21: ...21 10 Technical data Voltage 12 24 V DC Power 33 W Max operating pressure 1000 kPa...

Page 22: ...22 11 Declaration of conformity...

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