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  8 

The  following  operation  requires  sufficient  professional 

knowledge  on  electric  aspect  and  comprehensive  safety 

knowledge.  Operators  should  be  holders  of  valid  qualification 

certificates  which  can  prove  their  skills  and  knowledge.  Make 

sure the input cable of the machine is cut off from the electricity 

utility before uncovering the welding machine. 

 

 

 

 

 

                  (1) 

Check 

periodically 

whether 

inner 

circuit 

connection  is  ok  (esp.  plugs).  Tighten  the  loose  connection.  If 

there  is  oxidization,  remove  it  with  sandpaper  and  then 

reconnect. 

                  (2) Keep hands, hair and tools away from the moving 

parts  such  as  the  fan  to  avoid  personal  injury  or  machine 

damage. 

                  (3)  Clean  the  dust  periodically  with  dry  and  clean 

compressed  air.  If  welding  in  environment  with  heavy  smoke 

and  pollution,  the  machine  should  be  cleaned  daily.  The 

pressure of compressed air should be at a proper lever lest the 

small parts inside the machine be damaged. 

                (4)  Avoid  rain,  water  and  vapor  infilter  the  machine.  If 

there is, dry it and check the insulation with a megger (including 

that between the connections and that between the connection 

and the case). Only when there is no abnormal phenomena can 

welding be continued. 

                (5) Check periodically whether the insulation skin of all 

cables are perfect. If there is any dilapidation, wrap it or replace 

it.   

                  (6)  Put  the  machine  into  the  original  packing  in  dry 

location if it is not to be used for a long time. 

The  following  operation  requires  sufficient  professional 

knowledge  on  electric  aspect  and  comprehensive  safety 

knowledge.  Operators  should  be  holders  of  valid  qualification 

certificates  which  can  prove  their  skills  and  knowledge.  Make 

sure the input cable of the machine is cut off from the electricity 

utility before uncovering the welding machine. 

 

 

 

 

 

                  (1) 

Check 

periodically 

whether 

inner 

circuit 

connection  is  ok  (esp.  plugs).  Tighten  the  loose  connection.  If 

there  is  oxidization,  remove  it  with  sandpaper  and  then 

reconnect. 

                  (2) Keep hands, hair and tools away from the moving 

table. This machine is of automatic voltage compensation, which enables the maintaining of the 

voltage range within the given range. In case that the input voltage exceeds the stipulated value, it 

would possibly damage the components of the machine.   

2.4 A sudden halt may occur while the machine is of overload status. Under this circumstance, 

it is unnecessary to restart the machine. Remain the built-in fan working to lower the temperature 

inside the machine. 

8. MAINTENANCE 

 

   

(1)  Check  periodically  whether  inner  circuit  connection  is  in  good  condition  (esp.  plugs). 

Tighten the loose connection. If there is oxidization, remove it with sandpaper and then 

reconnect. 

(2)  Keep hands, hair and tools away from the moving parts such as the fan to avoid personal 

injury or machine damage. 

(3)  Clean  the  dust  periodically  with  dry  and  clean  compressed  air.  If  welding  environment 

with heavy smoke and pollution, the machine should be cleaned daily.  The pressure of 

compressed air  should be  at  a  proper  level  in  order  to  avoid  the small parts  inside  the 

machine to be damaged. 

(4)  Avoid rain, water and vapor infilter the machine. If there is, dry it and check the insulation 

with equipment (including that between the connections and that between the connection 

and  the  enclosure).  Only  when  there  are  no  abnormal  phenomena  anymore,  then  the 

machine can be used. 

(5)  Check periodically whether the insulation cover of all cables is in good condition. If there 

is any dilapidation, rewrap it or replace it.   

(6)  Put the machine into the original packing in dry location if it is not to be used for a long 

time. 

9. TROUBLESHOOTING 

 

 

Common Malfunction Analysis and Solution: 

Malfunction Phenomena 

Cause and Solution 

Turn on  the machine,  the  power  LED  is  off,  (1)  Check if the power switch is closed. 

Summary of Contents for ARC Series

Page 1: ...lative Chinese and international standards and they conform to the international safety standard IEC974 The design and technology adopted in these machines are under patent protection Please read and understand this manual carefully before the installation and operation of these machines 1 The contents of this manual may be revised without prior notice and without obligation 2 Although carefully c...

Page 2: ...nhalation of exhaust gas from welding Keep the working environment in good ventilation with exhaust or ventilation equipment when welding Arc radiation may damage eyes or burn skin Wear suitable welding masks and protective clothing to protect your eyes and body Use suitable masks or screens to protect spectators from harm Improper operation may cause fire or explosion Welding sparks may result in...

Page 3: ...g to the manual 2 GENERAL DESCRIPTION Advanced IGBT inverter technology High inverter frequency greatly reduces the volume and weight of the welder Great reduction in magnetic and resistance loss obviously enhances the welding efficiency and energy saving effect Switching frequency is beyond audiorange which almost eliminates noise pollution Leading control mode Advanced control technology meets v...

Page 4: ...duty cycle 30 40 30 40 30 40 Efficiency 85 85 85 85 85 85 Efficiency 85 85 85 Power factor 0 70 0 70 0 70 0 72 0 70 0 70 Power factor 0 72 0 70 0 70 Protection class IP21S IP21S IP21S IP21S IP21S IP21S Protection class IP21S IP21S IP21S Insulation class F F F F F F Insulation class F F F Size mm 268 120 198 268 120 198 313 145 220 313 145 220 Weight Kg 4 1 4 7 5 2 5 8 Weight Kg 5 8kg Rated input v...

Page 5: ...urrent 4 Power LED To indicate the power Power LED on indicates that the power switch of the machine is on 5 Overheating LED To indicate overheating Overheating LED on indicates that the temperature inside the machine is too high and the machine is under overheating protection status 6 MMA TIG switch To toggle between MMA and TIG Back control panel see Figure 2 7 Power input Power input cable 8 Po...

Page 6: ...pose The connection as mentioned above in 6 1 4 and 6 1 5 is DCEP connection Operator can choose DCEN connection according to workpiece and electrode application requirement Generally DCEP connection is recommended for basic electrode while no special requirement for acid electrode 6 2 Operation method 1 After being installed according to the above method and the power switch being switched on the...

Page 7: ...ielded arc welding should be operated in environment without strong airflow 2 Safety Tips Over current over voltage over heating protection circuit is installed in this machine If the input voltage or the output current is too high or machine inside temperature over heating inside the machine will stop automatically However excessive use e g too high voltage of machine may also damage machine so p...

Page 8: ...ding machine 1 Check periodically whether inner circuit connection is ok esp plugs Tighten the loose connection If there is oxidization remove it with sandpaper and then reconnect table This machine is of automatic voltage compensation which enables the maintaining of the voltage range within the given range In case that the input voltage exceeds the stipulated value it would possibly damage the c...

Page 9: ...erheating LED is on a The machine is under over heating protection status It can recover automatically after the welding machine is cooled b Check if the thermal switch is ok Replace it if damaged The electrode holder becomes very hot The rated current of the electrode holder is smaller than its actual working current Replace it with a bigger rated current Excessive spatter in MMA welding The outp...

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