IEMCA SMART 316 Manual For Use And Maintenance Download Page 33

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4 - HANDLING AND INSTALLATION

SMART316

4 - Pag. 1 / 24

INDEX

4.1 PACKAGING

......................................................................................................3

4.2 LIFTING

...........................................................................................................3

4.3

INSTALLATION AREA - CHARACTERISTICS

.........................................................5

4.4

FEEDER - INSTALLATION

.................................................................................6

4.4.1

Support plates and feet - Installation........................................................................6

4.4.2 Height

Adjustment.................................................................................................6

4.4.3 Preliminary

positioning .............................................................................................8

4.4.4

Sleeve - Installation .................................................................................................9

4.4.5 Levelling

and alignment..........................................................................................10

4.4.6 Feeder

fastening ....................................................................................................14

4.4.7 Installation

If the feeder.........................................................................................15

4.5

DEVICES FOR CAM LATHES - INSTALLATION

....................................................16

4.5.1 Cam

box................................................................................................................16

4.5.2 Camshaft

release device.........................................................................................17

4.6

LUBRICATING OIL - FILLING

...........................................................................19

4.7 ELECTRIC

CONNECTION

.................................................................................20

4.7.1 THREE-PHASE

POWER SUPPLY ...............................................................................20

4.7.2 SAFETY SIGNALS ...................................................................................................20

4.7.2.1 EMERGENCY STOP.................................................................................................21

4.7.2.2

COVER SAFETY STOP (WHEN PROVIDED) ...............................................................21

4.7.3 FUNCTION SIGNALS ..............................................................................................22

4.8 PNEUMATIC

CONNECTION

..............................................................................23

4.9 SOFTWARE

PARAMETRING

..............................................................................23

Summary of Contents for SMART 316

Page 1: ...l 2 Date 21 07 05 Cod 401005400 S N COMPILER Bosi Andrea ON APPROVAL Ghinassi Andrea AUTOMATIC BAR FEEDER ATTACHMENTS LIST MANUAL FOR USE AND MAINTENANCE KEYBOARD INSTRUCTION MANUAL SPARE PARTS BOOK SCHEMATICS EC CONFORMITY DECLARATION FOR MACHINE ...

Page 2: ...6 46224 TLX 550879 MANUFACTURER IEMCA division of IGMI S p A ADDRESS Via Granarolo 167 48018 Faenza RA ITALY Tel 0546 698000 Fax 0546 46338 0546 46224 TLX 550879 TYPE OF DOCUMENT MANUAL FOR USE AND MAINTENANCE PRODUCT AUTOMATIC BAR FEEDER MODEL SMART 316 ...

Page 3: ...6 4 HANDLING AND INSTALLATION SMART316 5 ADJUSTMENTS AND SETTING UP SMART316 6 USE AND OPERATION SMART316 7 BAR FEEDER MAINTENANCE SMART316 8 TROUBLES CAUSES CURES SMART316 9 PART REPLACEMENT SMART316 10 GUIDE CHANNELS BAR PUSHER REVOLVING TIPS SMART316 11 COLLETS SMART316 12 LIST OF AFTER SALES CENTERS SMART316 ...

Page 4: ......

Page 5: ...1 GENERAL INFORMATION SMART316 EN 1 Pag 1 4 INDEX 1 1 TERMS OF WARRANTY 2 1 2 MANUAL PURPOSE 3 1 3 MANUFACTURER AND BAR FEEDER IDENTIFICATION 4 1 4 TECHNICAL ASSISTANCE 4 1 5 ANNEXES ENCLOSED 4 ...

Page 6: ...lathe In particular before the first start up carry out an accurate check to make sure the bar feeder is correctly aligned with the lathe and fastened with the expansion plugs as shown in section 4 The product warranty is valid only if the bar loader is installed by an authorized technician with Original Installation Certificate Please ask the technician who will make the installation to show the ...

Page 7: ...allow a quick search of contents consult the descriptive index Particularly important parts of this manual have been highlighted in bold type and preceded by the following symbols DANGER WARNING shows impending danger which might cause serious injuries exert the maximum caution CAUTION PRECAUTION indicates measures to be adopted to avoid accidents or damages to property INFORMATION technical instr...

Page 8: ...T Number of interface wiring diagram INFORMATION Always provide the Manufacturer with the above mentioned specifications when requesting information or ordering spare parts etc 1 4 TECHNICAL ASSISTANCE Whenever necessary please apply to one of the Technical Assistance Centres shown in the attached list INFORMATION when requesting technical assistance for the bar feeder always specify the informati...

Page 9: ...DESCRIPTION 10 2 5 VERSION DESCRIPTION 11 2 6 TECHNICAL SPECIFICATIONS 12 2 6 1 Noise levels 16 2 7 FITTINGS FOREWORD 17 2 7 1 Anti vibration device Description 17 2 8 DEVICE FOR SLIDING HEADSTOCK LATHES FOREWORD 18 2 8 1 Telescopic nose Description 18 2 9 DEVICES FOR CAM LATHES FOREWORD 19 2 9 1 Cam box Description 19 2 9 2 Camshaft release device Description 20 ...

Page 10: ...of different sections Avoid flammable materials The guide channel is fully closed during machining a pump is provided to maintain a continuous oil flow inside the channel creating a hydrodynamic support effect these characteristics allow the bar to rotate at a high r p m number with no vibrations and no surface damaging Thanks to the use of a BRUSHLESS and electronically controlled motor the bar s...

Page 11: ...feeder programming and function actuation H PRESSURE REGULATOR to adjust the pressure of the pneumatic devices L TELESCOPIC NOSE to allow bar guidance between the bar feeder and the headstock M BUSHINGS to allow bar centering N PNEUMATIC CYLINDER FOR GUIDE CHANNEL OPENING CLOSING to provide motion to the pneumatic devices to allow guide channel opening closing P UPPER GUIDE CHANNEL to allow bar gu...

Page 12: ...a pinza dello spingibarra U TORNIO Q LOWER GUIDE CHANNEL to allow bar guidance during machining cycle R BAR PUSHER to push the bar during machining cycle S FEEDING CHAIN to transfer motion from the drive system to the bar pusher T CLAMPS to hold the bar during bar introduction ejection into from the bar pusher collet U LATHE ...

Page 13: ...bar pusher A feeds bar B in the lathe by following lathe impulses until bar end The bar pusher A and remnant C are in their forwards limit stop position The bar pusher A and remnant C reach their backwards limit stop position The clamps D close and the bar pusher moves back the remnant is extracted from the collet The clamps open and the remnant is dropped into the box E ...

Page 14: ...in the bar pusher collet the feeder stops otherwise it continues its cycle Upper guides H open together with bar pusher A the bar selection device F moves upwards thereby raising the second bar and withholding the remaining bars Bar G drops into the guide channel Bar selection device F is lowered The small pusher truck M starts its stroke ...

Page 15: ...s return stroke The upper guides H are closed the bar pusher A is positioned along the spindle axis The bar selection device F is lowered so that the bars can slide toward the upper guide channel holder The clamps D close the bar pusher A moves forwards the bar G is inserted into the bar pusher collet The bar pusher A and bar G execute their facing stroke A new automatic work cycle is started ...

Page 16: ...will be stopped if the guides are not closed when the guard is opened if the guide channels are closed the feeder functions are not disabled because no operator risks are present automatic cycle during the bar feeding phase guard opening may be necessary for the purpose of restocking the magazine Even if the feeder functions are not disabled there are no operator hazards present inside the area du...

Page 17: ...to allow visual inspection inside the bar magazine H REMNANT COLLECTION TANK it also acts as a fixed guard to prevent accidental access to moving parts M MAIN SWITCH cuts out the electric energy source during interventions in the electric switchboard and during the bar feeder periods of inactivity ...

Page 18: ...EN 2 TECHNICAL INFORMATION SMART316 2 Pag 10 20 2 4 SAFETY PLATES LOCATION AND DESCRIPTION A Risk of crushing injury to upper limbs D Caution Risk of electric shock E Wear safety gloves and shoes ...

Page 19: ...RT316 EN 2 Pag 11 20 2 5 VERSION DESCRIPTION Table 1 Maximum bar length Model Version Max length mm ft 32 3260 10 7 SMART 316 40 4060 13 3 Table 2 Max bar pusher extension Model Version A Max extension mm L 1000 SMART 316 LL 1400 ...

Page 20: ...EN 2 TECHNICAL INFORMATION SMART316 2 Pag 12 20 2 6 TECHNICAL SPECIFICATIONS Table 3 Overall dimensions Model Version A mm B mm 32 3960 1275 SMART 316 40 4760 1795 ...

Page 21: ...3 8 Max bar weight Mod 32 9 Kg Mod 40 11 Kg Feeling speed adjustable 1000 mm sec Return speed adjustable 1500 mm sec Remnant length standard version 400 mm Bar change time with a 3000 mm bar Version 32 35 secs Voltage 230 400 Volt Net frequency 50 Hz 60 Hz Control voltage 24 Volt D C Installed power 1 6 kW Oil quantity 40 l Max air feed pressure 8 bar Min air feed pressure 6 bar Average use of pne...

Page 22: ...g axis height Model Upper screws position X mm Working axis height Y mm Max loading height Y 1 835 875 980 2 870 910 1020 3 905 945 1060 4 940 980 1100 5 975 1015 1140 6 1010 1050 1180 7 1045 1085 1220 8 1080 1120 1260 9 1115 1155 1300 SMART 316 10 1150 1190 1340 ...

Page 23: ... BP Energol CS 32 Castrol Magna 32 Chevron Circulating Oil 32 Elf Movixa 32 Esso Nuto 32 Fina Solna 32 IP IP Hermea 32 Klüber Crucolan 32 Mobil Vectra Oil Heavy Olio FIAT Daphne LPN 32 Roloil Arm V 32 Shell Vitrea 32 Tellus C 32 Tamoil Industrial Oil 32 Texaco Omnis 32 Cortis 32 Total Azolla ZS 32 C class CKB 32 Q8 Verdi 32 Oil quantity 40 l ...

Page 24: ...nel diameter spindle rotation speed suitable for the material to be machined as to the bar feeder use of oil having features suitable for the diameter of the bar to be machined all bar feeder panels must be closed Should the above mentioned conditions be met the noise level emitted during bar rotation into the guide channel measured in compliance with the international standards will be within the...

Page 25: ...gh two half bushes A In many cases this device can be used by simply adjusting the diameter of the half bushes to greatly extend the range of diameters which can be machined without having to replace the guide channel Operation When the bar is dropped into the guide channel the two half bushes are open Closure is controlled by a pneumatic cylinder after the feeder has completed the bar feeding cyc...

Page 26: ...pled to sliding headstock lathes too To this purpose the following special device is available 2 8 1 Telescopic nose Description It is used to optimize bar guiding between the bush holder device and the lathe spindle Table 13 Max stroke and overall dimensions Model Max stroke A mm Overall dimensions B mm 120 230 160 320 170 200 220 260 SMART 316 320 310 ...

Page 27: ... to be coupled to cam lathes too To do this special devices are available which are listed and then described below 2 9 1 Cam box Description 2 9 2 Camshaft release device Description 2 9 1 Cam box Description Used to synchronize the feeder and cam lathe movements The cams located in the box A are connected to the lathe camshaft B ...

Page 28: ...N SMART316 2 Pag 20 20 2 9 2 Camshaft release device Description Used to release and engage the camshaft during bar changeover A radial version and an axial version of this device are available A Axial version B Radial version ...

Page 29: ...ERAL INFORMATION SMART316 EN 3 Pag 1 4 INDEX 3 1 GENERAL SAFETY PRESCRIPTIONS 2 3 2 HANDLING AND INSTALLATION Safety 3 3 3 ADJUSTMENTS AND SETTING UP Safety 3 3 4 USE AND OPERATION Safety 4 3 5 BAR FEEDER MAINTENANCE Safety 4 ...

Page 30: ...ns in this manual is a guarantee of protection against injury The operator and skilled engineer must perform only their specified duties Do not tamper with the safety devices for any reason whatsoever Comply strictly with the work health and safety regulations issued by the relevant authorities in the country of installation of the machine IEMCA declines any liability whatsoever for injury to pers...

Page 31: ... adequate lighting and a clean working environment are of the utmost importance as far as personal safety is concerned The electric system connection must be made exclusively by skilled electricians Make sure the electrical system is connected to an efficient earth circuit by means of a dedicated wire 3 3 ADJUSTMENTS AND SETTING UP Safety Carry out the adjustments as described in the user manual D...

Page 32: ...gulations in force in the country in which the machine is installed Inform maintenance personnel of all operating anomalies that come to your attention Before starting the bar feeder make sure that there are no personnel engaged in servicing or cleaning the machine 3 5 BAR FEEDER MAINTENANCE Safety Do not allow unauthorized persons to carry out maintenance Read this manual carefully before carryin...

Page 33: ... Installation 9 4 4 5 Levelling and alignment 10 4 4 6 Feeder fastening 14 4 4 7 Installation If the feeder 15 4 5 DEVICES FOR CAM LATHES INSTALLATION 16 4 5 1 Cam box 16 4 5 2 Camshaft release device 17 4 6 LUBRICATING OIL FILLING 19 4 7 ELECTRIC CONNECTION 20 4 7 1 THREE PHASE POWER SUPPLY 20 4 7 2 SAFETY SIGNALS 20 4 7 2 1 EMERGENCY STOP 21 4 7 2 2 COVER SAFETY STOP WHEN PROVIDED 21 4 7 3 FUNCT...

Page 34: ...EN 4 HANDLING AND INSTALLATION SMART316 4 Pag 2 24 ...

Page 35: ...ped in protective film 4 2 LIFTING DANGER WARNING handling and lifting operations should be carried out with suitable equipment see weight table in paragraph 2 6 by specially trained and experienced personnel According to the packaging choice lifting is carried out as shown in the next page LIFTING WITH NO PACKAGING Insert the four eyebolts into the plates inside the bar feeder foot as shown in th...

Page 36: ... a hook or fork type lifting device or of suitable capacity see information on packaging LIFTING WITH CRATE Use a hook or fork type lifting device of suitable capacity see information on packaging ATTENTION never use any different lifting system or device from the ones above ...

Page 37: ...isions between the operator and any handling equipment or transport vehicles travelling near the bar feeder The selected bar feeder setting should be suitably lit and provided with an electric power and air outlets During operation the feeder will release small amount of oil vapors Make sure that the premises where the feeder is installed are suitably ventilated The feeder has not been designed an...

Page 38: ... it lifted and install the plates A and feet B in the positions shown in the figure 4 4 2 Height Adjustment The feeder is normally factory preset to have a working axis height adjusted to lathe height However if feeder height needs adjustment proceed as follows remove the 8 screws A from the plates B on the outer side of bar feeder feet Fix the plates with the screws A on the suitable position to ...

Page 39: ...N SMART316 EN 4 Pag 7 24 Table 2 Working axis height Model Upper screws position X mm Working axis height 1 835 875 2 870 910 3 905 945 4 940 980 5 975 1015 6 1010 1050 7 1045 1085 8 1080 1120 9 1115 1155 SMART 316 10 1150 1190 ...

Page 40: ...nsion A 1 Fixed headstock or steady rest lathe 2 Sliding headstock N C lathe 3 Sliding headstock cam lathe INFORMATION it is not always necessary to control the bar pusher all the way out In fixed headstock lathes its stroke can be reduced to 100 mm to allow the feeder to be brought as close as possible to the lathe contact IEMCA After sales Service for more information Table 3 Max bar pusher exte...

Page 41: ... 24 Roughly adjust the working axis height to obtain alignment with the lathe by turning the feet screws 4 4 4 Sleeve Installation SMART 316 Install the sleeve A on the front plate Install the oil recovery device B Connect the drain pipe to the tank ...

Page 42: ...nt between the feeder and lathe is the most critical installation phase therefore this operation should be carried out by experienced personnel with the greatest accuracy CAUTION bad alignment can be the main cause of feeder malfunction and resulting damage PRELIMINARY PROCEDURE Open the upper guard ...

Page 43: ...SMART316 EN 4 Pag 11 24 LEVELLING Check oil levelling by positioning the level crosswise and lengthwise on the supports of the lower guide channel Carry out the required modifications by turning the screws A on the bar feeder feet ...

Page 44: ...key on the electrovalve for guide channel opening closing or in case the bar feeder is connected to the power supply press the key on the keyboard for guide channel opening closing To obtain alignment lead a ø 1 mm nylon thread between the lathe collet and the tool which is placed before the upper and lower guide channel proceeding as follows place a drilled bush A in the lathe collet stretch out ...

Page 45: ... in the guide and cause it to slide forwards and backwards in the spindle until almost reaching the lathe collet area POSITIONING ADJUSTMENTS After checking alignment of the feeder with either the thread or the bar any required corrections should be carried out Adjust height by turning the screws in the support feet carry out lateral adjustment with calibrated mallet blows on the sides of plates E...

Page 46: ...der levelling and alignment Remove all the equipment used for levelling and alignment and restore initial bar feeder conditions FASTENING TO THE LATHE Wherever possible the feeder should be fastened to the lathe through the suitable coupling unit according to lathe make and type The figure shows a general example of fastening contact IEMCA service department for more information ...

Page 47: ...the lathe spindle nose B should not turn If it does a bearing or another similar device should be mounted to prevent telescopic nose turning after it has been installed Move the headstock to its all the way back position and measure the dimension L Compress the telescopic nose to its limit stop minus 5 mm and cut the pipe D to the measured dimension Move the headstock to its all the way forwards p...

Page 48: ...ICES FOR CAM LATHES INSTALLATION 4 5 1 Cam box INFORMATION the figure shows a general example of installation contact IEMCA service department for more information Install the sleeve A on the lathe camshaft B Connect the shaft C to the sleeve through the pin D ...

Page 49: ...mshaft release device INFORMATION the figures show a general example of installation contact IEMCA service department for more information Radial version Mount the articulation A in the flange B Mount the joint C in the articulation D and in the lathe control E ...

Page 50: ... the control H Insert the shaft L in the joint M and lock with a pin insert the other end of shaft L in joint N and lock with a pin After completing the above described operations the actuator rotation stroke should be adjusted this operation is necessary for both the radial version and the axial version Loosen the screws move the slides Q retighten the screws P ...

Page 51: ... according to the regulations in force Open the rear base door and pour oil into the machine Check the level by means of the A indicator Table 4 Guide lubricating oil characteristics Model Oil type Quantity l BOSS 332 Classe C CKB 100 57 BOSS 545 551 Classe C CKB 150 57 See paragraph 2 6 for the comparative table ...

Page 52: ...more multiple plugs to plug into the special lathe outlets The interface signals are wired to these outlets and can be classified into three types Three phase power supply Safety signals Function signals 4 7 1 THREE PHASE POWER SUPPLY The bar feeder must be provided with three phase voltage and with a suitable earthing connection The three phase supply line should also be protected by means of a s...

Page 53: ...enever the above mentioned signals are closed the bar feeder informs the lahte that the covers are closed all lathe operations as well as indexing are now allowed Whenever one of bar feeder covers is open the signals are stopped in this case all dangerous operations on the lathe i e on multispindle machines spindle drum indexing must be stopped immediately in agreement with safety class 3 As soon ...

Page 54: ...from lathe to bar feeder and outputs signals from bar feeder to lathe The signals that have been implemented are the result of our long experience and allow the application of the bar feeder on every lathe type it is therefore possible that some of them are not used IMPORTANT for any other information you may need please refer to the interface wiring plan or contact us our Customer Service and Eng...

Page 55: ...a three way valve to adjust and release pressure With knob E adjust the pressure at 6 bar IMPORTANT Air must be filtered 4 9 SOFTWARE PARAMETRING There should be an adequate parametring of the bar feeder software according to the working needs and to the type of lathe To obtain any information about how to carry out this operation check the Push button panel instruction manual ...

Page 56: ...EN 4 HANDLING AND INSTALLATION SMART316 4 Pag 24 24 ...

Page 57: ...UP FOREWORD 2 5 2 GENERAL ADJUSTMENTS FOREWORD 2 5 2 1 Feeding chain Adjustment 2 5 2 2 Setting the pressure switch 3 5 3 SET UP ACCORDING TO THE BAR TO BE MACHINED 4 5 3 1 Guides half bushes bar pusher and collet Replacement 6 5 3 2 Bar guide plates Adjustment 13 5 4 CAM BOX TIMING 15 ...

Page 58: ... 2 General adjustments Foreword 5 3 Set up according to the bar to be machined 5 4 Cam box Timing 5 2 GENERAL ADJUSTMENTS FOREWORD Including all the necessary adjustments for good feeder operation They may become necessary after maintenance trouble fixing or component replacement 5 2 1 Feeding chain Adjustment 5 2 2 Pressure switch Adjustment 5 2 1 Feeding chain Adjustment Turn the screw A on the ...

Page 59: ...After unscrewing the glass protection the pressure switch can be properly adjusted by turning the relevant adjusting screw G Proper setting is 4 5 bars 0 45 MPa CAUTION Do not further turn anti clockwise when the green pointer is found on 0 as this may cause damage to the pressure switch ...

Page 60: ... bushing correct operation table 2 shows the available guide channel diameters with the corresponding range of bar pushers to be mounted and the range of diameters of the bars to be machined Bushing adjustment according to the bar to be machined _Table1 Diameters of V shaped bushings for SMART 316 MODEL BAR DIAMETER TYPE OF BUSHINGS MIN MAX 3 16 V SMART 316 8 16 V _To machine shaped bars i e squar...

Page 61: ...ant ejection CAUTION Barstock diameters for any guide channel are only given as an example A barstock diameter approximately 8 mm smaller than the guide channel diameter may cause vibration and failure to the bar feeder Therefore it may be necessary to slow down the bar rotation speed or to change the guide channel diameter in order to obtain the best performance for a specific application CAUTION...

Page 62: ...agazine is empty no bars set the bar feeder to manual mode by pressing Press on the keyboard or use the crank to bring the bar pusher backwards to its limit stop and then remove it from its seat Open the upper guard Press the manual key on the electrovalve to open the upper guide channel Remove and replace the bar pusher ...

Page 63: ...8 to 13mm and one for diameters 17 to 24mm Replacement must be carried out as follows bring the first feeding flag backwards to its limit stop and loosen both fixing screws A Now remove and replace the lower guide channels Do not replace or adjust the upper guide channels although the bar pusher diameter is different ...

Page 64: ...EN 5 ADJUSTMENTS AND SETTING UP SMART316 5 Pag 8 18 Replace the bar pusher supports ...

Page 65: ...the oil recovery device A and nose B Telescopic nose Remove the nose C Adjust the front half bushes as follows Press the manual key on the electrovalve for bushing opening closing to close the half bushes Now turn the knob either way to reach the diameter of the bar be sure the bar can slide freely ...

Page 66: ...lace the half bushes in case of wear or before changing machining range loosen the screws B and replace the bushes C Remove the internal sleeve If necessary remove the lathe spindle liner and install another one suitable for the diameter of the guide channel ...

Page 67: ...uitable for the bar TELESCOPIC NOSE STROKE 170 220 320 When replacing the telescopic sleeve it is not necessary to change completely the unit but only some parts supplied with the spare parts kit Remove the sleeve from its housing Remove ring A Remove bush E sleeve D springs C and bushes B Put back in place the bushings B the springs C and the sleeve D the bushings and the sleeve must be suitable ...

Page 68: ... 5 Pag 12 18 Choose the right collet for the bar refer to the manual GUIDE CHANNELS BAR PUSHERS REVOLVING TIPS COLLETS Selection manual INFORMATION contact IEMCA After Sales service for more information Description 4 SCHLENKER collet for bars ...

Page 69: ...rd before the bar feeder cover is opened or the key on the electrovalve for guide channel opening closing Adjustment of the bar guide plates Loosen the handle A lift the plate and tighten the handle A repeat this operation on all the plates Prepare two bars of at least 1200 mm length Feed two bars to the magazine loosen the handle A and drop the plates which will stop against the bars ...

Page 70: ...EN 5 ADJUSTMENTS AND SETTING UP SMART316 5 Pag 14 18 Make sure that a little clearance is left between the plate and the bars Tighten the screws A on all plates ...

Page 71: ...In addition it also controls operation of the bar headstock synchronizing device S91 Bar change over enabling It signals lathe collet opening closing to the feeder It determines the camshaft stop position at bar end S92 Feed stop enabling Only used in sliding headstock lathes It disables the feeding thrust during any operations requiring headstock return with a closed collet S99 Camshaft stop It d...

Page 72: ... HEADSTOCK PHASE COLLET LATHE FEEDER CAM COMPLETE CYCLE PHASE MICROSWITCH S90 PHASE MICROSWITCH S91 PHASE MICROSWITCH S92 A STROKE G CLOSED B FEED H OPEN C FORWARD STOP L CLOSED D RETURN M DISABLED E BACKWARD STOP N ENABLED F HEADSTOCK RETURN WITH CLOSED COLLET IF REQUIRED FOR SPECIAL OPERATIONS ...

Page 73: ...sed Turn shaft A until the collet opens Turn S91 microswitch cam to release the wheel Rotate shaft A until the collet closes Turn the cam to lift S91 microswitch cam Rotate shaft A of 10 approx then lift S90 microswitch wheel INFORMATION S90 and S91 microswitch wheels must lower when the headstock is in a forward position and lift when the headstock is backwards in any case before the following fe...

Page 74: ...troke lower S99 microswitch wheel and lift it before the stroke is over Should microswitch S99 be fitted on lathe setting adjustments are to be performed on lathe cam GENERAL REMARKS Microswitch activation can be either delayed or advanced through screw C Whenever servicing the camshaft disconnect the cam box according to the following procedure loosen clamp D and unscrew sleeve E service the lath...

Page 75: ...UTOMATIC CYCLE START 11 6 4 1 Bar magazine Filling 12 6 4 2 Lubrication oil Flow adjustment 13 6 4 3 Automatic cycle start 14 6 4 4 Guide channel opening closing procedure 16 6 4 5 Cycle actuation mode in the STEP BY STEP function 17 6 5 FEEDER STOP 17 6 6 AXIS SETTING PERFORMING OPERATIONS 18 6 7 MACHINING CHANGE QUICK GUIDE 19 6 7 1 Machining type change with guide change over 19 6 7 2 Machining...

Page 76: ...ble to start automatically the bar feeder even when lathe MAN AUT signal is in Manual mode INFORMATION When Automatic mode is on the bar feeding is possible only when lathe MAN AUT signal is in Automatic mode INFORMATION Pressing Manual mode button it is possible to prevent the bar feeder automatic start by the lathe ...

Page 77: ...rst you must manually unlock the button 4 BAR FEEDER START BUTTON green light to start the bar feeder press this button and hold until the button itself lights up 5 BAR FEEDER STOP BUTTON red press this button to stop the bar feeder and to reset the Errors 6 BAR REMNANT DETECTION DISABLING BUTTON green Press the button to disable the detection of remnant and new bar in automatic mode 7 HALF BUSHIN...

Page 78: ...elected sequence If pressed again the half bushings will remain open during the entire operating cycle 8 SELECT DISPLAY MODE FROM THE KEYBOARD this position to select message display mode this position to select Main menu display mode 9 ADDITIONAL PUSH BUTTON PANEL Emergency push button see description no 3 Feed return manual controls ...

Page 79: ...alue 6 Multifunction To open and close the clamps in manual Press to close and press again to open To set the numerical value 7 Multifunction To reset the BAR FEEDER ZERO SETTING of the carriage To set the carriage movement motor Axis setting description see Paragraph 2 1 1 To set the numerical value 8 Multifunction To move the bar pusher at rapid speed in manual To set the numerical value 9 Multi...

Page 80: ...e numeric field To display the program identification data 15 Multifunction To select previous parameter To move the selection cursor rightwards 16 To set the comma 17 Multifunction Allows the downwards scrolling of the page To move the selection cursor downwards 18 To confirm the entered data ...

Page 81: ... CAUTION do not feed bars having different sizes than the manufacturer s prescribed sizes clean the bar surface before loading bars Table 1 Maximum bar length Model Version Max length mm ft 32 3260 10 7 SMART 316 40 4060 13 3 INFORMATION Bar must not present a straightness defect above 0 5 per 1000 ...

Page 82: ... too much rag on bar rear end which might hinder insertion in the bar pusher collet In any case to improve operation during this phase we advise to chamfer the bar as shown in the figure If bars with front remnant ejection have to be machined we advise to chamfer the bar rear end as shown in the figure If bars have to be machined having a diameter equal to or only slightly smaller than the bar pus...

Page 83: ...ality 0 25 mm Good 0 25 S max 0 5 mm Mediocre 0 5 mm Problematic In order to obtain a reliable value it is necessary to repeat measurements on the whole bar length by positioning it on a series of supports at a distance of 500 mm from each other and comparing the different values between prisms INFORMATION Obviously bar straightness is proportional to the rigidity of the material and to the number...

Page 84: ... For non round bars insert some bushings on the bar to be controlled Position 2 bushings on the 2 V supports In that case the measurement can be carried out as shown in the figure Rotate the bar on itself and carry out the measurement on a bushing external to the two V supports ...

Page 85: ...red if the feeder has to be started up for the first time Perform the software parametering refer to the Push button panel instruction manual Carry out feeder set up according to the bar to be machined paragraph 5 3 Prepare the bars to be machined paragraph 6 3 Feed bars to the magazine paragraph 6 4 1 Adjust lube oil flow paragraph 6 4 2 Start the automatic cycle paragraph 6 4 3 ...

Page 86: ...ng those prescribed by the applicable regulations in force ask for another worker s help if necessary CAUTION wear personal protections according to the regulations in force Follow these instructions to load bars Make sure the guide channel is closed open the upper cover place bars against the guard A and close the upper guard ...

Page 87: ...ush holder device is automatically controlled during the feeder automatic cycle The pump is started after the feeder has completed bar change over it is stopped when the bar pusher approaches the centering device Oil flow should be adjusted according to bar diameter and profile through the valve placed upstream ...

Page 88: ...CONNECTED ZERO AXIS CONTROL SHOULD NOT BE PERFORMED WHEN TURNING THE MACHINE ON AGAIN After carrying out the above mentioned operations perform next step Enter the parameter values refer to the Keyboard instruction manual Press the manual feed key to move the bar fore end close to the cutting tool To start machining press when the lathe collet is closed From now on you will obtain automatic bar fe...

Page 89: ...RT316 EN 6 Pag 15 20 ATTENTION Keep hands out of remnant drop area after the remnant box has been pulled off CAUTION wear personal protections according to the regulations in force Place the box back under the remnant outlet ...

Page 90: ...If the guide channels are in an intermediate position upper guide channels not close nor open press the key to open completely FINE_TAB CLOSING PROCEDURE If the upper guide channels are open and the 1st feeding carriage is shifted from its ZERO AXIS position by pressing it will appear the following move the carriage to ZERO AXIS position by pressing the manual return key As soon as the carriage re...

Page 91: ... the semiautomatic mode 3 press the first step will be executed bar pusher return 3 press the second step will be executed and so on 6 5 FEEDER STOP FEEDER EMERGENCY STOP CAUTION if the emergency stop is used during lathe machining before resuming work make sure that the sudden stop has not created any hazardous condition e g if the tool was cutting chips move the tool away from the workpiece befo...

Page 92: ...must not be performed daily but rather occasionally recommended time once a month to compensate any wear of mechanical feed members that could alter the AXIS control operations Procedure Move the feeding carriage from its back limit stop position in manual mode then press for at least 2 seconds together with simultaneously until the message Offset is displayed Now the operator can release the keys...

Page 93: ...ameter to be machined paragraph 5 3 Replace the guides the half bushes the bar pusher and the collet paragraph 5 3 1 remove the bar pusher and the small pusher truck remove the lower guide channel remove the bar pusher support remove the front nose adjust or if necessary remove the half bushes if necessary remove the lathe spindle liner install a new set of parts by reversing the order of the abov...

Page 94: ...e over Replace the collet paragraph 5 3 1 adjust the half bushings Replace the clamps if necessary paragraph 5 3 1 Adjust the bar guide plates paragraph 5 3 2 Check all the working parameters on the keyboard Prepare the lathe for a new machining cycle Start the automatic cycle paragraph 6 4 3 ...

Page 95: ...E SMART316 EN 7 Pag 1 6 INDEX 7 1 MAINTENANCE GENERAL RULES 2 7 2 SCHEDULED MAINTENANCE 3 7 2 1 Revolving tip and collet Check 3 7 2 2 Lubricating oil Level check 4 7 2 3 Lubricating oil Change 5 7 2 4 Air filter unit Check 5 ...

Page 96: ...reases operator s safety Do not use petrol or solvents which would damage the painted and transparent parts the cable sheaths etc INFORMATION oxidation can damage metal parts and electric equipment To protect the bar feeder when you expect not to use it for long periods of time disconnect it from mains voltage and from compressed air supply and cover it with a suitable protective sheet Any protect...

Page 97: ... bushing Wear check Oil level check Lubrication system Oil change Guides Repair and cleanness check Wear control Drive belt Tension check Air filter Check PLC battery Replacement Safety devices Check operatio see safety devices 7 2 1 Revolving tip and collet Check Remove the bar pusher as described under paragraph 5 3 1 Check that the revolving tip A can turn freely without too much backlash Also ...

Page 98: ...ing to the regulations in force Wait until the bar feeder has been off for at least 6 hours Check the level by means of the A indicator For any topping up pour the oil directly into the base Table 2 Guide lubricating oil characteristics Model Oil type SMART 316 Klasse C CKB 100 See paragraph 2 6 for the comparative table ...

Page 99: ...ain the tank using an auxiliary pump Clean the tank bottom and pump suction system For loading pour the oil directly into the tank and check its level by means of the A indicator Table 3 Guide lubricating oil characteristics Model Oil type Quantity l SMART 316 Klasse C CKB 100 40 See paragraph 2 6 for the comparative table 7 2 4 Air filter unit Check FILTER A Make sure that cup B is not full of co...

Page 100: ...EN 7 BAR FEEDER MAINTENANCE SMART316 7 Pag 6 6 ...

Page 101: ...8 TROUBLES CAUSES CURES SMART316 EN 8 Pag 1 4 INDEX 8 1 GENERAL FAULTS 2 8 2 BAR MAGAZINE Faults 2 8 3 INSERTION IN THE COLLET Faults 3 8 4 BAR FEEDING Faults 3 ...

Page 102: ...gnal Check electric connection to the lathe The pneumatic devices will not respond to controls No air Check the air system The pre feed and feed suddenly stop Motor thermal switch tripped Reset the motor overload cut out with the special push buttons 8 2 BAR MAGAZINE Faults PROBLEMS CAUSES REMEDIES During the loading operation the bar cannot be inserted into the magazine The bar contrast strips ar...

Page 103: ...ot suitable for bar diameter Change collet Excessive rag on bar rear end Trim rag before feeding 8 4 BAR FEEDING Faults PROBLEMS CAUSES CORRECTIVE ACTION Difficult bar introduction into lathe spindle Bar feeder not aligned with lathe Check and correct alignment Difficult bar introduction into lathe collet Excessive rag on bar rear end Trim rag before feeding ...

Page 104: ...EN 8 TROUBLES CAUSES CURES SMART316 8 Pag 4 4 ...

Page 105: ...RT REPLACEMENT SMART316 EN 9 Pag 1 6 INDEX 9 1 FEED CHAIN REPLACEMENT 2 9 2 KEYBOARD BATTERY REPLACEMENT 3 9 3 PLC BATTERY REPLACEMENT 4 9 4 RECOMMENDED SPARE PARTS 5 9 5 Machine Dismantling qualification 5 ...

Page 106: ...EN 9 PART REPLACEMENT SMART316 9 Pag 2 6 9 1 FEED CHAIN REPLACEMENT Replacement of the feed chain is a highly complex operation call IEMCA after sales service ...

Page 107: ...calendar clock memory to be deleted Disconnect power Loosen the screws and remove the keyboard Remove battery A from its housing Insert the new battery type DURACELL DL2430 DANGER WARNING danger of battery explosion if the battery is mounted with inverted polarity Reassemble the two half shells and screw down the six screws Reconnect mains supply INFORMATION Discard used batteries in appropriate w...

Page 108: ...ge is displayed PLC battery exhausted INFORMATION when this message is displayed the battery should be replaced within one day otherwise the PLC NC Software data will be deleted Unscrew cap A and pull out battery B Insert a new battery AA 3 6 volts lithium type battery and make sure that it is introduced correctly then tighten the cap A ...

Page 109: ...t switch BERO 3RG4012 0AG07 SIEMENS 3 Bar pusher Specify diameter and length 1 Revolving tip Specify diameter 1 Collet Specify inside and outside diameter 1 Battery Battery 3 Volt VARTA CR2032 Hand held and fixed kieyboards 1 SMART 316 Battery Battery 3 6 Volt Plc Arteco 1 9 5 Machine Dismantling qualification This operation is to be carried out by specialized workers according to the workplace sa...

Page 110: ...EN 9 PART REPLACEMENT SMART316 9 Pag 6 6 ...

Page 111: ... made according to the diameter of the barstock The bar feeder is usually supplied with a bar pusher whose diameter is equal to the maximum bar passage of the lathe In certain cases to be able to work in the best possible conditions it may also be necessary to use a bar pusher with smaller diameter A Guide channels B Bar pusher C Revolving tip D Collet E Bar ...

Page 112: ...ration the bar rotation speed should be reduced or the guide channel diameter should be changed INFORMATION upon request also non standard collets with reduced thickness which are not mentioned in the a m table are available Their durability is however below the durability of standard collets Bar diameter øA mm Min Max Maximum tube diameter øA mm Guide channel diameter øB mm Bar pusher diameter øC...

Page 113: ...de channels B Bar pusher C Revolving tip D Collet E Bar Guide channel diameter øB mm Bar pusher diameter øC mm Collet version D type of coupling Revolving tip diameter øGR mm Revolving tip code See section 8 7 5 Threaded IEMCA 7 5 D73150705 453 10 7 With pin SCHL 8 5 D73150805 453 11 10 With pin SCHL 10 D71151011 454 12 10 10 D71151011 13 12 With pin SCHL 12 D711511211 454 16 15 15 D71151511 17 16...

Page 114: ...EN 10 GUIDE CHANNELS BAR PUSHER REVOLVING TIPS SMART316 10 Pag 4 6 ...

Page 115: ... collet with threaded coupling IEMCA A Collet B See section C See section 001 than 011 D Revolving tip CH Double ended fork wrench DIN3110 øGR mm Revolving tip code øF mm øB mm GP mm G1 mm C mm A1 mm P mm CH mm 7 5 D73150705 M5x0 5 7 5 151 25 M6x0 75 17 24 5 7 8 5 D73150805 M5x0 5 8 5 151 25 M6x0 75 17 24 5 7 ...

Page 116: ... A Collet B See section C See section 001 then 602P D Ejector E Collet for tube F Revolving tip øGR mm Revolving tip code øF mm øB mm GP mm G1 mm C mm A1 mm øSP mm A2 mm øSP1 mm 10 D71151011 7 10 5 143 30 8 6 3 18 4 12 D71151211 8 12 5 143 30 8 6 3 18 4 15 D71151511 11 15 5 160 35 12 6 3 18 5 6 16 D71151611 11 16 5 160 35 12 6 3 18 5 6 ...

Page 117: ... 5 33 38 10 37 8 4 5 5 19 5 34 39 25 39 5 5 77 5 5 35 40 41 40 2 5 5 6 35 6 2 36 41 56 41 3 6 6 92 6 8 38 43 87 43 5 6 5 7 50 7 3 39 45 03 44 8 7 8 08 7 8 40 46 18 46 7 5 8 66 8 5 41 47 34 47 8 9 23 9 42 48 49 48 2 9 10 39 10 2 43 49 65 49 5 10 11 54 11 3 44 50 80 50 5 11 12 70 12 5 45 51 96 51 8 12 13 85 13 5 46 53 11 52 8 13 15 02 14 8 48 55 42 55 14 16 16 16 50 57 73 57 5 15 17 32 17 2 52 60 04...

Page 118: ...EN 11 COLLETS SMART316 11 Pag 2 46 Y Zx1 154 ØA Y Zx1 154 ØA mm mm mm mm mm mm 23 26 55 26 2 72 83 08 82 5 24 27 71 27 5 75 86 55 86 25 28 86 28 5 80 92 32 91 75 26 30 02 29 8 85 98 1 97 5 27 31 17 31 ...

Page 119: ...6 36 76 36 4 5 6 36 6 2 27 38 17 37 5 5 7 07 6 8 28 39 59 38 5 5 5 7 77 7 5 30 42 42 41 5 6 8 48 8 3 32 45 24 44 5 6 5 9 19 9 34 48 07 47 7 9 89 9 7 35 49 49 48 5 8 11 31 11 36 50 90 50 8 5 12 01 11 8 37 52 31 51 5 9 12 72 12 5 38 53 73 52 5 10 14 14 13 8 39 55 15 54 5 10 5 14 84 14 5 40 56 56 55 5 11 15 55 15 41 57 97 57 12 16 97 16 5 42 59 38 58 5 12 5 17 67 17 43 60 08 59 13 18 38 18 44 62 21 6...

Page 120: ...53 64 3 8 10 75 27 64 1 5 8 47 25 1 55 64 7 16 12 5 31 64 1 11 16 49 1 15 16 1 2 14 25 9 16 1 3 4 50 75 2 9 16 16 25 41 64 1 13 16 52 75 2 5 64 5 8 18 45 64 1 7 8 54 5 2 9 64 11 16 19 75 25 32 1 15 16 56 25 2 7 32 3 4 21 75 55 64 2 58 2 9 32 13 16 23 5 59 64 2 1 16 59 75 2 11 32 7 8 25 25 63 64 2 1 8 61 5 2 27 64 15 16 27 25 1 5 64 2 3 16 63 5 2 1 2 1 29 1 9 64 2 1 4 65 25 2 37 64 1 1 16 30 75 1 1...

Page 121: ... 43 64 17 1 11 16 43 3 16 4 8 11 16 17 5 1 3 4 44 5 13 64 5 2 45 64 18 1 13 16 46 7 32 5 6 23 32 18 25 1 7 8 47 75 15 64 6 47 64 18 75 1 15 16 49 25 1 4 6 4 3 4 19 2 50 75 17 64 6 8 49 64 19 5 2 1 16 52 5 9 32 7 2 25 32 19 75 2 1 8 54 19 64 7 6 51 64 20 25 2 3 16 55 5 5 16 8 13 16 20 75 2 1 4 57 25 21 64 8 4 53 64 21 2 5 16 58 75 11 32 8 8 27 32 21 5 2 3 8 60 5 23 64 9 1 55 64 21 75 2 7 16 62 3 8 ...

Page 122: ...0 6 82 550 0 82 946 9 83 343 8 83 740 6 5 16 21 64 11 32 23 64 0 312 5 0 328 125 0 343 75 0 359 375 7 937 5 8 334 4 8 731 2 9 128 1 33 337 5 33 734 4 34 131 2 34 528 1 58 737 5 59 134 4 59 531 2 59 928 1 84 137 5 84 534 4 84 931 2 85 328 1 3 8 25 64 13 32 27 64 c 0 375 0 390 625 0 406 25 0 421 875 9 525 0 9 921 9 10 318 8 10 715 6 34 925 0 35 321 9 35 718 8 36 115 6 60 325 0 60 721 9 61 118 8 61 5...

Page 123: ... 95 250 0 95 646 9 96 043 8 96 440 6 13 16 53 64 27 32 55 64 0 812 5 0 828 125 0 843 75 0 859 375 20 637 5 21 034 4 21 431 2 21 828 1 46 037 5 46 434 4 46 831 2 47 228 1 71 437 5 71 834 4 72 231 2 72 628 1 96 837 5 97 234 4 97 631 2 98 028 1 7 8 57 64 29 32 59 64 0 875 0 890 625 0 906 25 0 921 875 22 225 0 22 621 9 23 018 8 23 415 6 47 625 0 48 021 9 48 418 8 48 815 6 73 025 0 73 421 9 73 818 8 74...

Page 124: ...des on the grey ground are indicating the EMPLOYED SECTOR to prefer Note for ordering Collets with codes in bold characters are available from stock Please contact IEMCA service to use the collets with codes in Italics The delivery times for this kind of collets are longer Code structure CH Double ended fork wrench DIN3110 A Collet B Bar diameter C Example 0 8 mm 008 3 mm 030 12 25 mm 122 12 5 mm ...

Page 125: ...1 011070100 011100100 011120100 1 1 011070110 011100110 011120110 1 2 3 64 011070120 011100120 011120120 1 3 011070130 011100130 011120130 1 4 011070140 011100140 011120140 1 5 011070150 011100150 011120150 1 6 1 16 011070160 011100160 011120160 1 7 011070170 011100170 011120170 1 8 011070180 011100180 011120180 1 9 011070190 011100190 011120190 ...

Page 126: ... 011120380 3 9 011070390 011100390 011120390 011150390 4 5 32 011070400 011100400 011120400 011150400 011160400 011200400 4 1 011070410 011100410 011120410 011150410 011200410 4 2 011070420 011100420 011120420 011150420 011200420 4 3 011070430 011100430 011120430 011150430 011200430 4 4 11 64 011070440 011100440 011120440 011150440 011200440 4 5 011070450 011100450 011120450 011150450 011200450 4 ...

Page 127: ...9 32 011100720 011120720 011150720 011200720 7 3 011100730 011120730 011150730 011200730 7 4 011100740 011120740 011150740 011200740 7 5 011100750 011120750 011150750 011200750 7 6 19 64 011100760 011120760 011150760 011200760 7 7 011100770 011120770 011150770 7 8 011100780 011120780 011150780 011200780 7 9 011100790 011120790 011150790 011200790 8 5 16 011100800 011120800 011150800 011200800 8 1 ...

Page 128: ...121090 011151090 011201090 11 011121100 011151100 011201100 11 25 7 16 011151120 011161120 011201120 11 5 011151150 011161150 011201150 11 75 13 64 011151170 011161170 011201170 11 9 011161190 12 011151200 011161200 011201200 12 25 011151220 011161220 011201220 12 5 31 64 011151250 011161250 011181250 011201250 12 75 1 2 011151270 011161270 011181270 011201270 12 9 011181290 13 011151300 011161300...

Page 129: ... øF M8x1 CH13 øF M8x1 CH13 øF M8x1 CH16 øF M10x1 CH17 mm inches øD 12 øD 15 øD 16 øD 17 øD 18 øD 20 15 75 011171570 011181570 011201570 15 8 011201580 16 5 8 011171600 011181600 011201600 16 25 011181620 011201620 16 4 011201640 16 5 011181650 011201650 16 75 011181670 ...

Page 130: ... 8 9 7 9 8 9 9 10 25 64 10 1 10 2 10 3 10 4 13 32 10 5 10 6 10 7 10 8 27 64 10 9 11 011271100 11 25 7 16 11 5 11 75 13 64 11 8 12 12 25 12 3 12 5 31 64 12 75 1 2 12 8 13 011231300 13 25 13 3 13 5 011231350 011251350 13 75 13 8 14 011231400 14 25 9 16 011231420 14 4 14 5 011231450 14 6 14 75 011231470 14 8 15 011231500 ...

Page 131: ...N 11 Pag 15 46 øA øF M10x1 CH19 øF M10x1 CH22 øF M10x1 CH24 mm inches øD 23 øD 25 øD 27 15 25 011231520 15 5 011231550 011251550 15 75 011231570 16 5 8 011231600 16 25 011231620 16 3 011251630 16 5 011231650 16 75 011231670 ...

Page 132: ...5 011191670 011201670 011231670 17 011191700 011201700 011231700 011251700 17 25 011191720 011201720 011231720 011251720 17 5 11 16 011191750 011201750 011231750 011251750 17 75 011191770 011201770 011231770 011251770 17 8 011251780 18 45 64 011191800 011201800 011231800 011251800 18 25 011201820 011231820 011251820 18 3 011231830 18 5 011201850 011231850 011251850 18 75 011201870 011231870 011251...

Page 133: ...23 øD 25 øD 27 øD 30 øD 32 21 25 011252120 011272120 21 5 011232150 011252150 011272150 21 75 56 64 011252170 011272170 22 011232200 011252200 011272200 22 25 7 8 011252220 011272220 22 5 011252250 011272250 22 75 011252270 011272270 22 8 011252280 23 011252300 011272300 011302300 23 25 011272320 011302320 23 3 011272330 23 5 59 64 011252350 011272350 011302350 ...

Page 134: ...0 011292500 011302500 25 25 011272520 011292520 011302520 25 5 1 011272550 011292550 011302550 25 75 011272570 011292570 011302570 26 011292600 011302600 011322600 26 25 011302620 011322620 26 5 011302650 011322650 26 75 1 1 16 011302670 011322670 27 1 5 64 011302700 011322700 27 25 011302720 011322720 27 5 011302750 011322750 27 75 011302770 011322770 28 011302800 011322800 28 25 1 1 8 011322820 ...

Page 135: ...consultation The codes on the grey ground are indicating the EMPLOYED SECTOR to prefer Note for ordering Collets with codes in bold characters are available from stock Please contact IEMCA service to use the collets with codes in Italics The delivery times for this kind of collets are longer Code structure A Collet B Bar diameter C Example 3 mm 030 3 5 mm 035 12 5 mm 125 12 75 mm 127 D Family to w...

Page 136: ...10038 602P12038 3 9 602P10039 602P12039 4 5 32 602P10040 602P12040 602P15040 4 1 602P10041 602P12041 602P15041 4 2 602P10042 602P12042 602P15042 4 3 602P10043 602P12043 602P15043 602P25043 4 4 11 64 602P10044 602P12044 602P15044 4 5 602P10045 602P12045 602P15045 4 6 602P10046 602P12046 602P15046 4 7 602P10047 602P12047 602P15047 4 8 3 16 602P10048 602P12048 602P15048 4 9 602P10049 602P12049 602P15...

Page 137: ...12067 602P15067 6 8 17 64 602P10068 602P12068 602P15068 6 9 602P10069 602P12069 602P15069 7 602P10070 602P12070 602P15070 7 1 602P10071 602P12071 602P15071 7 2 9 32 602P10072 602P12072 602P15072 7 3 602P10073 602P12073 602P15073 7 4 602P10074 602P12074 602P15074 7 5 602P10075 602P12075 602P15075 7 6 19 64 602P10076 602P12076 602P15076 7 7 602P10077 602P12077 602P15077 7 8 602P10078 602P12078 602P1...

Page 138: ...EN 11 COLLETS SMART316 11 Pag 22 46 ...

Page 139: ...602P25070 602P32070 7 1 602P20071 602P25071 7 2 9 32 602P20072 602P25072 7 3 602P20073 602P25073 7 4 602P20074 602P25074 7 5 602P20075 602P25075 602P32075 7 6 19 64 602P20076 602P25076 7 7 602P20077 602P25077 7 8 602P20078 602P25078 7 9 602P20079 602P25079 8 5 16 602P20080 602P25080 602P32080 8 1 602P20081 602P25081 8 2 602P20082 602P25082 8 3 602P20083 602P25083 8 4 21 64 602P20084 602P25084 8 5 ...

Page 140: ...10 4 13 32 602P15104 602P18104 10 5 602P15105 602P18105 10 6 602P15106 602P18106 10 7 602P15107 602P18107 10 8 27 64 602P15108 602P18108 10 9 602P15109 602P18109 11 602P15110 602P16110 602P18110 11 1 602P18111 11 2 602P18112 11 25 7 16 602P15112 602P16112 11 3 602P18113 11 4 602P18114 11 5 29 64 602P15115 602P16115 602P18115 11 6 602P18116 11 7 602P18117 11 75 602P15117 602P16117 11 8 602P18118 11...

Page 141: ...6 øA øF Ø8 G6 øF Ø11 G6 øF Ø11 G6 øF Ø11 G6 mm inches øD 12 øD 15 øD 16 øD 18 14 35 64 602P16140 602P18140 14 25 9 16 602P18142 14 5 602P18145 14 75 37 64 602P18147 15 19 32 602P18150 15 25 602P18152 15 5 39 64 602P18155 15 75 602P18157 ...

Page 142: ...10 4 13 32 602P20104 602P25104 10 5 602P20105 602P25105 602P32105 10 6 602P20106 602P25106 10 7 602P20107 602P25107 10 8 27 64 602P20108 602P25108 10 9 602P20109 602P25109 11 602P20110 602P25110 602P32110 11 1 11 2 11 25 7 16 602P20112 602P25112 11 3 11 4 11 5 29 64 602P20115 602P25115 602P32115 11 6 11 7 11 75 602P20117 602P25117 11 8 11 9 12 15 32 602P20120 602P25120 602P32120 12 25 602P20122 60...

Page 143: ...0 602P23140 602P25140 602P32140 14 25 9 16 602P20142 602P23142 602P25142 14 5 602P20145 602P23145 602P25145 602P32145 14 75 37 64 602P20147 602P23147 602P25147 15 19 32 602P20150 602P23150 602P25150 602P32150 15 25 602P20152 602P23152 602P25152 15 5 39 64 602P20155 602P23155 602P25155 602P32155 15 75 602P20157 602P23157 602P25157 ...

Page 144: ...2P21175 602P23175 602P25175 602P32175 17 75 602P20177 602P21177 602P23177 602P25177 18 45 64 602P20180 602P21180 602P23180 602P25180 602P32180 18 25 23 32 602P21182 602P23182 602P25182 18 5 602P21185 602P23185 602P25185 602P32185 18 75 47 64 602P21187 602P23187 602P25187 19 3 4 602P21190 602P23190 602P25190 602P32190 19 25 602P23192 602P25192 19 5 49 64 602P23195 602P25195 602P32195 19 75 25 32 60...

Page 145: ... 64 602P27242 602P29242 24 5 602P27245 602P29245 24 75 31 32 602P27247 602P29247 25 63 64 602P27250 602P29250 602P32250 25 25 602P27252 602P29252 602P32252 25 4 602P27254 25 5 1 602P27255 602P29255 602P32255 25 75 602P29257 602P32257 26 602P29260 602P32260 602P36260 26 25 602P29262 602P32262 602P36262 26 5 602P29265 602P32265 602P36265 26 75 602P29267 602P32267 602P36267 27 1 1 16 602P29270 602P32...

Page 146: ...2P35317 602P36317 602P42317 32 602P35320 602P36320 602P39320 602P42320 32 25 602P36322 602P42322 32 5 602P36325 602P42325 32 75 602P36327 602P42327 33 602P36330 602P42330 602P45330 33 25 1 5 16 602P36332 602P42332 602P45332 33 5 602P36335 602P42335 602P45335 33 75 602P36337 602P42337 602P45337 34 602P36340 602P42340 602P45340 34 25 602P42342 602P45342 34 5 602P42345 602P45345 34 75 602P39350 602P4...

Page 147: ...0 602P51400 40 25 602P45402 602P51402 40 5 602P45405 602P51405 40 75 602P45407 602P51407 41 602P45410 602P51410 41 25 602P45412 602P51412 41 5 602P45415 602P51415 41 75 602P45417 602P51417 42 602P45420 602P51420 42 25 602P51422 42 5 602P51425 42 75 602P51427 43 1 11 16 602P51430 43 25 602P51432 43 5 602P51435 43 75 602P51437 44 602P51440 602P52440 44 25 602P51442 44 5 602P51445 602P52445 44 75 602...

Page 148: ...LETS SMART316 11 Pag 32 46 SIR 52 øA øF Ø20 G6 øF Ø20 G6 øF Ø20 G6 øF Ø20 G6 øF Ø20 G6 mm inches øD 42 øD 45 øD 51 øD 52 øD 56 48 602P52480 602P56480 49 602P52490 602P56490 50 602P56500 51 602P56510 52 602P56520 ...

Page 149: ...LLETS FOR SQUARE BARS Table INFORMATION for defining the internal diameter øA do not consult 001 Conversion Tables document but directly consult the table below Code structure A Collet B Bar diameter C Example 3 mm 030 3 5 mm 035 12 5 mm 125 12 75 mm 127 D Family to which it belongs ...

Page 150: ...5 øD 12 øD 18 øD 21 øD 25 3 4 24 3 8 601P08038 4 5 65 5 1 601P12051 5 7 07 6 6 601P12066 6 8 48 8 601P12080 601P18080 7 9 90 9 2 601P18092 601P21092 8 11 31 10 3 601P18103 601P21103 9 12 73 11 7 601P18117 601P21117 10 14 14 13 1 601P18131 601P21131 601P25131 11 15 55 14 5 601P21145 601P25145 12 16 97 15 601P21150 601P25150 ...

Page 151: ...G6 mm mm mm øD 25 øD 29 øD 32 øD 36 13 18 38 17 4 601P25174 14 19 80 18 8 601P25188 15 21 21 20 2 601P25202 16 22 62 21 6 601P29216 17 24 04 23 601P29230 18 25 45 24 5 601P32245 19 26 87 25 9 601P32259 20 28 28 27 3 601P32273 21 29 69 28 7 601P36287 22 31 11 30 1 601P36301 23 32 52 31 5 601P36315 ...

Page 152: ...or consultation The codes on the grey ground are indicating the EMPLOYED SECTOR to prefer Note for ordering Collets with codes in bold characters are available from stock Please contact IEMCA service to use the collets with codes in Italics The delivery times for this kind of collets are longer Code structure A Collet B Bar diameter C Example 3 mm 030 3 5 mm 035 12 5 mm 125 12 75 mm 127 D Family t...

Page 153: ...6 92 6 2 601P12062 601P18062 1 4 7 33 6 6 601P12066 601P18066 7 8 08 7 3 601P12073 601P18073 5 16 9 16 8 3 601P18083 601P21083 8 9 23 8 4 601P18084 601P21084 8 5 9 82 9 601P25090 9 10 39 9 5 601P18095 601P21095 3 8 10 99 10 601P18100 601P21100 10 11 54 10 6 601P18106 601P21106 10 5 12 13 11 1 601P18111 11 12 7 11 7 601P18117 601P21117 7 16 12 82 11 8 601P18118 601P21118 12 13 85 12 8 601P18128 601...

Page 154: ...1P21163 601P25163 5 8 18 32 17 3 601P25173 16 18 46 17 5 601P25175 17 19 62 18 6 601P25186 601P29186 11 16 20 15 19 2 601P25192 601P29192 18 20 77 19 8 601P25198 601P29198 19 3 4 21 93 21 601P25210 601P29210 20 23 08 22 1 601P29221 13 16 23 81 22 8 601P29228 21 24 24 23 2 601P29232 22 25 39 24 4 601P29244 7 8 25 65 24 7 601P29247 23 26 54 25 5 15 16 27 48 26 5 24 27 7 26 7 31 32 28 41 27 3 25 28 8...

Page 155: ... 2 18 20 77 19 8 19 3 4 21 93 21 20 23 08 22 1 601P32221 13 16 23 81 22 8 21 24 24 23 2 601P32232 601P36232 22 25 39 24 4 601P32244 601P36244 7 8 25 65 24 7 601P32247 23 26 54 25 5 601P32255 15 16 27 48 26 5 601P32265 601P36265 24 27 7 26 7 601P32267 601P36267 31 32 28 41 27 3 601P32273 25 28 85 27 9 601P32279 601P36279 1 29 31 28 3 601P36283 26 30 29 601P36290 1 1 16 31 14 30 2 601P36302 601P4030...

Page 156: ...EN 11 COLLETS SMART316 11 Pag 40 46 ...

Page 157: ... bar pusher A Ejector øE mm øF mm øD mm L mm N code 12 8 8 24 602P12011 15 11 11 26 602P15011 16 11 12 26 602P16011 18 11 12 27 5 602P18011 19 11 12 28 602P19011 20 14 12 47 5 602P20011 23 14 12 49 602P23011 25 20 12 50 5 602P25011 27 20 12 51 5 602P27011 29 20 14 51 5 602P29011 30 20 15 51 5 602P30011 35 20 18 51 5 602P35011 40 20 18 55 602P40011 45 20 19 56 602P45011 51 20 25 56 602P51011 ...

Page 158: ...er of the bar pusher INFORMATION The 603P collets fitted with a Schlenker coupling allowing the assembly on the rotating unit are designed with an oversized length Therefore the 1st feeding value of the bar pusher carriage shall be increased of 7 5 mm with respect to the standard value Code structure A Bar diameter B Example 5 mm 060 10 mm 100 12 5 mm 125 C Family to which it belongs ...

Page 159: ...6 15 64 603P12060 603P15060 603P20060 6 5 603P12065 603P15065 603P20065 7 603P12070 603P15070 603P20070 7 5 603P12075 603P15075 603P20075 8 5 16 603P12080 603P15080 603P20080 8 5 603P12085 603P15085 603P20085 9 603P12090 603P15090 603P20090 9 5 603P12095 603P15095 603P20095 10 25 64 603P15100 603P18100 603P20100 603P25100 10 5 603P15105 603P20105 603P25105 11 603P15110 603P20110 603P25110 ...

Page 160: ...3P16140 603P20140 603P25140 14 5 603P20145 603P25145 15 603P20150 603P25150 603P32150 15 5 603P20155 603P25155 16 5 8 603P20160 603P25160 603P32160 16 5 603P20165 603P25165 603P32165 17 603P20170 603P25170 603P32170 17 5 11 16 603P20175 603P25175 603P32175 18 45 64 603P20180 603P25180 603P32180 18 5 603P25185 603P32185 19 3 4 603P25190 603P32190 19 5 603P25195 603P32195 20 603P25200 603P32200 20 5...

Page 161: ...603P27245 603P32245 603P42245 25 603P27250 603P32250 603P42250 25 5 1 603P29255 603P32255 26 603P29260 603P32260 603P42260 26 5 603P29265 603P32265 27 603P29270 603P32270 603P42270 27 5 603P32275 28 603P32280 603P42280 28 5 1 1 8 603P32285 29 603P32290 603P35290 403P42290 29 5 603P32295 30 603P32300 603P35300 603P42300 603P49300 30 5 603P49305 31 603P35310 603P42310 603P49310 31 5 603P49315 32 603...

Page 162: ... 603P40360 603P42360 603P49360 36 5 603P49365 37 603P40370 603P42370 603P49370 37 5 603P49375 38 1 1 2 603P42380 603P49380 38 5 603P49385 39 603P42390 603P49390 39 5 603P44395 603P49395 40 603P42400 603P44400 603P49400 40 5 603P44405 603P49405 41 603P44410 603P49410 41 5 603P44415 603P49415 42 603P45420 603P49420 42 5 603P45425 603P49425 43 1 11 16 603P49430 43 5 603P49435 44 603P49440 44 5 1 3 4 ...

Page 163: ...12 LIST OF AFTER SALES CENTERS SMART316 EN 12 Pag 1 4 INDEX 12 1 LIST OF AFTER SALES CENTERS 2 ...

Page 164: ...ovinportti 5 02180 ESPOO Finland Phone 358 9 45592305 Telefax 358 9 455 92 306 E mail matti valakari iki fi Website www ith fi FRANCE IEMCA France 145 rue Louis Armand ZI Des Grands Pres F 74300 CLUSES Phone 33 450 896960 Telefax 33 450 896135 E mail iemca iemca fr Website www iemca fr GERMANY West Nord Hoßfeld GmbH Königsberger Straße 10 D 58511 Lüdenscheid Phone 49 02351 80521 Telefax 49 02351 8...

Page 165: ...g area Reimo LOBERS Rebgartenweg 5 1 D 79576 Weil am Rhein Phone 49 7621 69551 Telefax 49 7621 69491 Email mail lobers de TAIWAN SINGAPORE MALAYSIA PHILIPPINES GIMCO Giuliani Iemca Machinery Co Ltd 301 1 Dongsing Rd Dali City Taichung County 412 Taiwan Phone 886 4 2406 6970 Telefax 886 4 2406 6943 E mail gimco gimco com tw Website www gimco com tw THAILAND GEM General Engineering Machinery Co 1 78...

Page 166: ...EN 12 LIST OF AFTER SALES CENTERS SMART316 12 Pag 4 4 ...

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IEMCA SMART 316, Manual For Use And Maintenance

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