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IECHO TK4S, User Manual

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IECHO TK4S User Manual Download Page 54

50

4. Danger Areas During Initialization

4.1 Danger Area On the Module Carriage

Caution:

Risk of injury on the module carriage!
The danger area on the module carriage is not secured by safety devices.

•

Do not reach into the danger area during manual initialization.

•

Secure the danger area on the module carriage with protective slot plates.

1

Module

2

Tool (UCT)

3

Danger area

(Safety distance during initialization is 25 cm)

Summary of Contents for TK4S

Page 1: ...1...

Page 2: ...g system Here is our sincere hope and forever target for this production specification can be easily and comprehensively to be understood by you In order to use this equipment properly please read thi...

Page 3: ...Table Plate 19 3 6 Advertising Industry Installing the Regional Air Valves and PVC Pipes Images 22 3 7 Assemble the X Axis Side Covers 26 3 8 Pneumatic Control 28 3 9 Connecting the Electric Box 30 3...

Page 4: ...ly Maintenance 64 8 4 Quarterly Maintenance 64 8 5 Annually Maintenance 64 9 Common Error and Troubleshooting 65 10 Safety Attentions 66 11 Other Information 66 11 1 Products Details 66 11 2 Warranty...

Page 5: ...l box Main body Vacuum and Auxiliary devices Software includes file processing part and machine controlling part According to user s demand one or more tools can be used Tangent Tool Oscillating Tool...

Page 6: ...nch Modules Can be installed up to 3 cutting heads File Formats DXF PLT PDF HPG HPGL TSK BRG XML CUT OXF ISO AI PS EPS Interface Serial Port USB Port Adsorption Vacuum Pump Power Single phase 220V 2KW...

Page 7: ...W 60000rpm water cooling cleaning device Cutting thickness 2mm 6mm Di bond 20mm Acrylic 1kw Germany Router Power 1kw 60000rpm Air cooling cleaning device Cutting thickness 2mm 6mm Di bond 20mm Acrylic...

Page 8: ...density materials Chevron board Corrugated board Gasket board Gray cardboard PE XPE EPE PU leather composite sponge Coil car mat etc Pneumatic Oscillating Tool POT Powerful air driven tool with exten...

Page 9: ...pet fur etc Creasing Tool CTT Creasing wheels for carton box making Corrugated board carton board etc CNC Router MILL Routing tool with high performance routing on hard and tough materials up to 16mm...

Page 10: ...W power options Max cutting speed 1m s for soft and medium density materials Chevron board Corrugated board Gasket KT board Gray cardboard PE XPE EPE PU leather PUcomposite sponge Coil car mat etc Sup...

Page 11: ...7 1 7 TK4S Direction Information Directions such as right left or front back depends on the operator s view of the machine during operation 1 front 4 right 2 back x X axis 3 left Y Y axis...

Page 12: ...on Function A set of Allen keys SW 1 5 to 8 Various open ended spanners SW 5 5 19 2x10 various Phillips and slotted screwdrivers screwdriver Ratchet set with bolt nuts and Allen inserts Dial gauge res...

Page 13: ...supporting dial gauge Table plate set height Electric drill Side cutters to open the transport locking devices Measuring tape Precision spirit level recommended value 0 05 mm m To level the machine Pr...

Page 14: ...ments listed in the technical data the installation location is well lit At least 1 meter of space is available all around the cutting system for service and daily operation 2 2 Personnel Make sure th...

Page 15: ...ing temperature 10 to 35 C Storage temperature 20 to 55 C Relative humidity 10 80 non condensing Conveyor feeding clamps Value Units Operating pressure 0 6 MPA Min air flow 0 4 m min Control of POT to...

Page 16: ...Inform IECHO customer service if any parts are missing or damaged Replenish or replace missing or damaged parts A Remove all screws on the upper side of the packing crate B Remove the cover and place...

Page 17: ...iddle foot 3 Rear foot Left Right Note Assemble the left and right beam under frame as below fasten tightly T bolts M8x25mm with glue set up the framework meet the following requirements 1 Both side o...

Page 18: ...base frame A Lift each side support end to keep the balance by precision spirit level B Determine the lowest position of the foot and use the setscrews to adjust it upwards C Use the setscrew to raise...

Page 19: ...15 3 2 3 Connecting the Pause cables...

Page 20: ...balance from rear side when assembling the cutting beam carefully take out the plug in the slider put the cutting beam onto the side beams make sure that the pen holder faces to the photoelectric plat...

Page 21: ...are labeled The order must be followed The label must always be positioned at the front Attaching bracing tube X1 Place bracing tube X1 to X5 The two end of the square pipe extended 120mm long from th...

Page 22: ...18 3 3 2 On the basis of frame work assemble the aluminum table Aluminum table...

Page 23: ...19 The cutting table is made up by certain pieces of aluminum plate 3 5 Leveling the Table Plate Settings accuracy 0 2 mm m...

Page 24: ...on the module carriage 1 Dial gauge 2 Dial gauge support Fasten the dial gauge support to the module carriage Insert the dial gauge Starting from the front right hand side set all plates to the same...

Page 25: ...o move from fastening point to fastening point and measure the deviation Tighten the screw 1 under the table Loosen the screw 2 Adjust the screw 2 3 until the table surface height matches the calculat...

Page 26: ...Air Valves and PVC Pipes Images Dot matrix or matrix is chosen according to the application industry A The PVC pipes are labeled the order must be followed B Do up the straps C Fasten the piping syste...

Page 27: ...gional air valves Bracket for holding the tubes On the other side of the zero point assemble the regional valves firstly and then PVC pipes A The PVC pipes are labeled the order must be followed B 1A...

Page 28: ...m pump with changeover valve 5 5 7 5KW vacuum pump A Set up the vacuum pump B Fit the silencer C Connect the vacuum pump to the cutter using the hose D Turn the piping outwards 1 Hose to cutter 4 Vacu...

Page 29: ...geover valve cable to electric box 2 Connect air tube 4mm to the regional air control box 3 Connect vacuum pump cable to frequency converter box 2 Changeover valve 5 Silencer 3 Pressure release valve...

Page 30: ...te Covers for regional air control box and covers for frequency converter are on the side of X axis of zero point The other two covers with same size assembled on the other side Electrical box Regiona...

Page 31: ...27...

Page 32: ...lves A Pull the pneumatic lines from the distributor to the air valves B Fasten the lines to the designated points using cable ties C Connect the pneumatic lines in order on the air valves The first c...

Page 33: ...air control box to the valves Advertising industry A Connect the air tube in proper order on the air valves The first cable in each group is numbered B Fasten the lines to the designated points using...

Page 34: ...P Sheet feeder control 3 BKL19P COMM Cable 12 TK4S36P 1 1 5KW RZ 4 TK4S35P MILL tool control 13 TK4S39P EMG control 5 TK4S40P Primary and secondary control 14 TK4S41P PC table control 6 TK4S37P Bits h...

Page 35: ...main cable etc Assemble main cables and towing chain parts on the side of X axis of zero point The PVC pipes are labeled the order must be followed and then put the cover The other side is connecting...

Page 36: ...lley of auxiliary motor The rear guide rollers are equipped with guide rings A Attach the slots on the conveyor bracket using the screws B Tighten the screws C Repeat the procedure on the other side N...

Page 37: ...33 Installing steps of the front 1 2 3 4 5 6 7 8 Installing steps of the rear side 1 2 3 4 5 6 7...

Page 38: ...34 Install roller panel component on each side of the machine and pause button Pause cable to connect the position of number 1 from electromagnetic valve controller of electric box...

Page 39: ...35 3 12 Install the AKI Device A Tighten both screws M4 x40 B AKI 1 to connect electric box with short one cable C AKI 2 to connect electric box with longer one cable...

Page 40: ...36 3 13 Other Cables Function of Instructions 3 13 1 The frequency converter box 1 Main power input L1 L2 L3 N G 2 AC220V OUT 3 Holes for pump cable...

Page 41: ...37 3 13 2 The regional air control box 1 Connector of changeover device 2 Connector of mill device 5 Connector of sheet feeder...

Page 42: ...e monitor keyboard and mouse A Install the monitor keyboard and mouse cable as shown B Secure the cable with cable ties C Emergency stop cable to connect emergency switch CTRL of electric box 1 Emerge...

Page 43: ...r A Cleaner CTRL to connect the electric box B Main Power to connect the electric box C PC Communication cable to connect the electric box D VID 1 to connect video card 1 Cleaner CTRL 3 Serial card US...

Page 44: ...ory organs skin and mucous membrane of the eyes Only work in well ventilated rooms Avoid contact with the skin and mucous membrane of the eyes Wear protective gloves Observe manufacturer s specificati...

Page 45: ...Press the glue into the joint free of pores A Fill the dosing evenly with glue at a steep angle to the joint B Use a spatula to remove excess glue C Distribute the glue on the sides of the edges and r...

Page 46: ...justing screws both sides 3 Lower guide rollers front and rear side A Tighten both screws evenly or lower guide rollers B Check the conveyor belt tension C Manually move the conveyor belt by one turn...

Page 47: ...43 3 17 Assemble the Milling Support Device 3 17 1 Regular the Milling support device The total height 2 8 m...

Page 48: ...44...

Page 49: ...45 Connect cables in the milling device support 1 Air input of 6mm 4 Milling tool communication cable 2 Air output of 6mm 5 Milling tool power and 4mm tube cable 3 AC 220V Power input 6 Milling tool...

Page 50: ...46 3 17 2 Large table milling support device The total height 2 8 m...

Page 51: ...47...

Page 52: ...48 3 18 Install the Covers of The Front and Rear Side...

Page 53: ...49 3 19 Circuit Boards Boards Positions In Electrical Box Boards positions on machine behind the cutting head device...

Page 54: ...e module carriage The danger area on the module carriage is not secured by safety devices Do not reach into the danger area during manual initialization Secure the danger area on the module carriage w...

Page 55: ...51 4 2 Safety Device On the Machine and PC Table 1 Pause Switch 3 Emergency Stop Switch 2 Protective System...

Page 56: ...ing Head Installation Picture 7 Install the module in the way shown in Picture 7 Make sure the locating slot matches the round pin Picture 8 Take the bottom of the module as shaft rotate the module up...

Page 57: ...s onto the module carriage lower the module until it stops approximately 15mm make sure the electrical connection of tool holder and support aligned Picture 9 Picture 10 Note Place the module on the m...

Page 58: ...ersal Cutting Tool Picture 12 Picture 13 Picture 14 Insert tangent tool as shown picture12 picture13 The tool holder and a UCT are each marked with a red dot The tool is in the correct position when t...

Page 59: ...Electrical Oscillating Tool Picture 16 Picture 17 Insert the EOT into the module red point on the EOT corresponds the red point on the module Picture 16 and 17 Picture 18 Rotate the clamp clockwise to...

Page 60: ...V cut tableting squeeze blade screw two M4 8 bolt picture 20 blade installation is complete note If the cylindrical pin don t get stuck blade it will lead to blade breakage and scarp Picture 21 Pictu...

Page 61: ...e parts and other issue Oblique knife mount and oblique turret should completely butt picture 24 Picture 25 Picture 26 Use inner hexagon 4th wrench tighten oblique knife mount hex bolts picture 25 obl...

Page 62: ...gned with the red dot on cutting head then insert it into the hole on the head Confirm the big creasing wheel holder into the cutting head in place then tighten the screw on the head with clockwise pi...

Page 63: ...t on cutting head then insert it into the hole on the head Confirm the PRT tool holder into the cutting head in place then tighten the screw on the head with clockwise pic 32 Picture 33 Picture 34 Put...

Page 64: ...ols Put the materials on the table start the vacuum pump which sucks and fixes materials on the table If the material is breathable a piece of plastic film is needed to be covered on the material Open...

Page 65: ...automatically electric oscillating tool pneumatic oscillating tool driven rotary tool and milling check whether the tools are OK Clean everything after finishing the jobs Clean up the dust and oil in...

Page 66: ...62 8 1 3 Check the chain slot no sundries and no abnormal sound occurs 8 1 4 Clean each cutting head and confirm all the screws whether in loose condition...

Page 67: ...ng long working period which makes small suction operators should clean up the pump inlet weekly 8 2 1 Check the original point sensor of X1 X2 and Y rail if the necessary 8 2 2 Clean the filter of va...

Page 68: ...ch press on electrical leakage switch Whether under normal protection 8 3 2 Clean X1 X2 and Y rail and add lubricating oil 8 4 Quarterly Maintenance Do the maintenance for the whole machine quarterly...

Page 69: ...ials if they are breathable 2 Clean the vacuum entrance filter net if it is blocked 3 Check whether there s leakage on the vacuum plate and pipes 3 Materials could not cut though 1 Knife height not en...

Page 70: ...ting work or inspection on the cutter is to be carried out only when the power is off Cutting heads adjustment and tools changes shall be carried out only when it is stopped 11 Other Information 11 1...

Page 71: ...to avoid danger or damage to the equipment Service line 0571 86690550 Website www iechosoft com Products TK4S High speed cutting machine Product No Manual TK4S Cutting machine Date Version M1 0 Audit...

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