Idex TREBOR MAGNUM 620D PUMP Operation & Maintenance Manual Download Page 15

 

 

MAGNUM 620D PUMP OPERATION / MAINTENANCE MANUAL 

PAGE 15 

4.5  PARTS LIST 

ILL 
NO 

PART NO 

QTY 

DESCRIPTION

 

PM 

YEAR #

 

MATERIAL

 

AW100 

Detent Cap 

 

PP 

AW022 

Detent Cap Seal 

 

PTFE 

AM068 

Shuttle Spool Assembly 

 

Ceramic, PEEK, 

Torlon 

AW023 

Shuttle Locking Ring 

 

PTFE 

AK058 

Shuttle Sleeve Assembly 

 

Ceramic, PTFE 

AW098 

Master Head 

 

PP 

 

 

 

 

 

 

 

W0123 

Smart Pilot Assembly (INCLUDES 7-11) 

PEEK/PTFE 

W0099 

Pilot Sleeve Seal 

 

PTFE 

98002987 

Pilot Button  

 

PTFE 

W0099 

Pilot Sleeve 

 

PEEK 

10 

98002302 

O-Ring 

 

FKM 

11 

W0122-01 

Wear Resist Pilot Piston 

 

PEEK 

12 

W0116 

Pilot Cap Seal 

 

PTFE 

13 

L0208 

Pilot Cap 

 

PP 

15 

C0136 

Check Muffler Pad (Media) 

PP 

16 

AW037 

Check Muffler Spool 

 

PP 

17 

AW105 

Diaphragm 

PTFE 

18 

98003722 

Locking Screw, Push Plate 

 

PTFE 

19 

AW071 

Push Plate 

 

PTFE 

20 

AW072 

Shaft 

PFA 

21 

98003322 

Shaft seal 

PTFE 

22 

98003395 

Transfer Tube Fitting 

 

PP 

23 

98001072 

3/8” Tube 

 

PFA 

24 

AW001 

Body 

 

PTFE 

25 

98002334 

O-ring, PTFE Check Valve 

PTFE 

26 

98001415 

Check Ball 

PTFE 

27 

AM060 

Suction Sleeve 

 

PTFE 

28 

AM061 

Discharge Sleeve 

 

PTFE 

29 

AM083 

Check Cap Seal 

PTFE 

30 

AW003 

Check Bore Cap 

 

PTFE 

31 

AW014 

Damper Port Cap 

 

PTFE 

32 

AW017 

Damper and Adapter Port Seal 

 

PTFE 

33 

AW099 

Slave Head 

 

PP 

34 

AW057 

Base, Quick Release 

 

PP 

35 

98003207 

Base Mounting Screw 

 

PP 

36 

98003071 

Lever Mounting Screw 

 

PP 

37 

AM023 

Base Locking Lever 

 

PP 

38 

C0102 

Base 

 

PP 

 

 

 

 

 

 

4.6  CLEAN-UP 

To help remove potentially dangerous chemicals prior to service or shipment, the 
pump should be flushed with DI water or disassembled and thoroughly cleaned.  
Allow DI water to flush through the inlet and out the outlet to prevent pressure 
build up. 

 CAUTION: 

When handling pump, wear appropriate personal protection 

gear, including safety glasses. 

Summary of Contents for TREBOR MAGNUM 620D PUMP

Page 1: ...back of product PATENTS U S 09642426 U S 06106246 U S 05971402 U S 05370507 3 10 20 M620D C Phone 800 669 1303 or 801 561 0303 Fax 801 255 2312 e mail treborservice idexcorp com MAGNUM 620D PUMP Oper...

Page 2: ...entive Maintenance Record 12 4 2 RECOMMENDED SPARE PARTS 13 4 3 TOOLS 13 4 4 PARTS ILLUSTRATION 14 4 5 PARTS LIST 15 4 6 CLEAN UP 15 4 7 DISASSEMBLY 16 4 7 a Body Disassembly 17 4 7 b Head Disassembly...

Page 3: ...y Allow sufficient room for tubing connectors The pump mounts on a quick change base for easy installation The pump has an exhaust location on the backsides of the master and slave heads The exhaust l...

Page 4: ...e the pump NOTE 1 It is recommended that a filter be placed on the discharge side of the pump 2 Although extensive efforts are made to deliver pumps to our customers completely dry new pumps may conta...

Page 5: ...stainless steel or other rigid plumbing Available Options A Flare style tube adapter 1 2 and 3 4 B PFA tube stub out 3 4 C Pillar Super 300 3 4 OR 1 D PFA Weldable pipe 3 4 Figure 2 1 2 2 FLUID FITTI...

Page 6: ...PAGE 6 MAGNUM 620D PUMP OPERATION MAINTENANCE MANUAL Figure 2 2 NOTE See Surge Suppressor Operation Manual for detailed installation instructions...

Page 7: ...See Section 3 1 Refer to Troubleshooting Section 5 if pump fails to start ATTENTION Prolonged periods 5 minutes of dry running can damage critical internal pump parts CAUTION When handling potentially...

Page 8: ...PAGE 8 MAGNUM 620D PUMP OPERATION MAINTENANCE MANUAL Figure 3 1 Flow Performance NOTE Test information is based on specific conditions and limited sampling Use for general reference only...

Page 9: ...re vs Fluid Temperature Chart Recommended Maximum Pump Operating Levels NOTE 1 This graph is not representative of all operating conditions customer s specific application results may vary 2 Be sure t...

Page 10: ...ect to purchase a new Trebor pump If the customer chooses not to rebuild or replace the pump an evaluation charge will be required All returned pumps are to be shipped freight prepaid with a valid Pur...

Page 11: ...tall 30 Days 3 Months 6 Months 9 Months 12 Months 15 Months 18 Months 21 Months 24 Months Smart Pilot Assemblies R C Ring and Detent Legs R Muffler Media R Shaft Seal and Shaft R Check Balls and O Rin...

Page 12: ..._ ________________________________________ Date ________ Tech _____ Notes ________________________________________ ________________________________________ Date ________ Tech _____ Notes _____________...

Page 13: ...m 98001415 4 Check Ball 98002334 4 O ring PTFE 98003322 2 Shaft Seal AW072 1 Shaft AM083 2 Check Cap Seal AW017 1 Damper Port Seal 4 3 TOOLS The following tool kit is recommended as standard service e...

Page 14: ...PAGE 14 MAGNUM 620D PUMP OPERATION MAINTENANCE MANUAL 4 4 PARTS ILLUSTRATION...

Page 15: ...te PTFE 20 AW072 1 Shaft 2 PFA 21 98003322 2 Shaft seal 2 PTFE 22 98003395 4 Transfer Tube Fitting PP 23 98001072 2 3 8 Tube PFA 24 AW001 1 Body PTFE 25 98002334 4 O ring PTFE Check Valve 2 PTFE 26 98...

Page 16: ...cedures Reference the exploded view drawing and parts list for assistance in identifying components Immerse or flush the pump assembly using DI water and a neutralizing agent Install mounting fittings...

Page 17: ...e in the center of the shaft bore using the tip of a razor knife Take care not to damage the shaft bore NOTE Do not reuse seals Remove damper plug and seal using 3 4 pin tool 4 7 b Head Disassembly Un...

Page 18: ...own in Fig 2 Tilt the detent ring item 3 over one of the legs and align the groove on the inside of the detent ring with the end of the detent leg Tilt the other side of the ring down expanding it sli...

Page 19: ...d muffler assembly into head using 3 4 pin tool 4 8 b Pump Assembly NOTE Check sleeves that fit too tightly for easy installation should be placed in a freezer prior to assembly to assist insertion Bo...

Page 20: ...eat insertion process with the discharge sleeve check ball and O ring Repeat process for second check bore Replace seals and tighten check bore caps to 45in lbs Install seal and damper plug using 3 4...

Page 21: ...itial pump assembly Remove pump from the assembly fixture Place pump body with head down and place one diaphragm with V groove point away from the body Install pilot and pilot seat into heads Torque p...

Page 22: ...than 30psig Pump must prime and even cycling must be achieved Increase pressure to 60 psi and allow pump to run for 5 minutes Check for fluid leaks listen for air leaks and check for irregularity Prep...

Page 23: ...o high suction requirement Increase diameter of suction supply line reduces restriction Reduce output flow Ruptured perforated diaphragm Replace diaphragms Check bore caps leaking Tighten check bore c...

Page 24: ...warranty related freight costs shall be borne by the customer Excessive wear to pump components caused by pumping abrasive solutions or chemicals as well as damage caused by ingesting foreign objects...

Page 25: ...0303 Toll Free Number 800 669 1303 Fax Number 801 255 2312 Email treborinfo idexcorp com treborsales idexcorp com Address Trebor International 8100 South 1300 West West Jordan Utah 84088 U S A 7 2 TEC...

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