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HS5E-K Interlock Switches with Key

 Safety Precautions

 

In order to avoid electric shock or fire, turn the power off 

before installation, removal, wire connection, maintenance, 

or inspection of the interlock switch .

 

If relays are used in the circuit between the interlock 

switch and the load, consider the danger and use safety 

relays, since welding or sticking contacts of standard 

relays may invalidate the functions of the interlock switch . 

Perform a risk assessment and establish a safety circuit 

that satisfies the requirement of the safety category . 

 

Do not place a PLC in the circuit between the interlock 

switch and the load . Safety and security can be endan-

gered in the event of a malfunction of the PLC .

 

Do not disassemble or modify the interlock switch, other-

wise a breakdown or an accident may occur .

 

Do not install the actuator in a location where the human 

body may come in contact . Otherwise injury may occur .

Instructions

 

Regardless of door types, do not use the interlock switch 

as a door stop . Install a mechanical door stop at the end of 

the door to protect the interlock switch against excessive 

force .

 

Do not apply excessive shock to the interlock switch when 

opening or closing the door . A shock to the interlock switch 

exceeding 1,000 m/s

2

 may cause damage to the interlock 

switch .

 

If the operating atmosphere is contaminated, use a pro-

tective cover to prevent the entry of foreign objects into 

the interlock switch through the actuator entry slots . Entry 

of foreign objects into the interlock switch may affect the 

mechanism of the interlock switch and cause a break-

down .

 

 

Using the slot plugs supplied with the interlock switch, 

plug the unused actuator entry slots .

 

Do not store the interlock switches in a dusty, humid, or 

organic-gas atmosphere .

 

 

Use proprietary actuators only . Using other actuators may 

damage the interlock switch .

 

Do not modify the actuator, otherwise it will damage the 

interlock switch .

 

Do not open the lid of the interlock switch . Loosening the 

screws may damage the interlock switch .

 

The actuator retention force is 1,400N . Do not apply a load 

higher than the rated value . When a higher load is ex-

pected, provide an additional system consisting of another 

interlock switch without lock (such as the HS5D/HS5B 

interlock switch) or a sensor to detect the door opening 

and stop the machine .

 

Regardless of door types, do not use the interlock switch 

as a door lock . Install a separate lock using a latch or take 

other measures .

 

Although the HS9Z-A51A and HS9Z-A52A actuators (w/

rubber bushings) alleviate the shock when the actuator en-

ters the slot on the interlock switch, make sure that exces-

sive shock is not applied . If the rubber bushings become 

deformed or cracked, replace with new ones .

 

Do not mount the interlock switch facing down as shown 

in the figure below . Otherwise, the key may fall off due to 

shock .

Incorrect Orientation

Minimum Radius of Hinged Door

When using the interlock switch for a hinged door, refer to 

the minimum radius of doors shown below . For doors  

with a small minimum radius, use angle adjustable 

actuators (HS9Z-A53 or HS9Z-A55)  .

Note:  Because deviation or dislocation of a hinged door may occur in actual 

applications, make sure of the correct operation before installation .

HS9Z-A52 Actuator

When the door hinge is on the extension line of the interlock switch surface:

Door Hinge

Door Hinge

(161)

(35)

Interlock Switch 

Mounting Hole

(36.2)

190 mm

170 mm

Minimum Radius

M

inim

um

 

Radius

When the door hinge is on the extension line of the actuator mounting 

surface:

(231)

(41.5)

(40.3)

230 mm

260 mm

Door Hinge

Door Hinge

Interlock Switch 

Mounting Hole

Minimum Radius

Minimum

Radius

HS9Z-A52A Actuator (with rubber bushings)

When the door hinge is on the extension line of the interlock switch surface:

(35)

(36.2)

(111)

M

inim

um

Radius

Centers 12 mm :

 120 mm

Centers 20 mm:

 170 mm

Minimum Radius

 140 mm

Door Hinge

Door Hinge

Interlock Switch 

Mounting Hole

When the door hinge is on the extension line of the actuator mounting 

surface:

(47)

(48.2)

(231)

260 mm

Door Hinge

Door Hinge

Interlock Switch 

Mounting Hole

Minimum Radius

Minimum Radius

Centers 12 mm:

 230 mm

Centers 20 mm:

 310 mm

Summary of Contents for HS5E-K

Page 1: ...C megger Between terminals of the same pole 100 MΩ minimum Electric Shock Class Class II IEC61140 Degree of Protection IP65 IEC60529 Shock Resistance Operating extremes 100 m s2 Damage limits 1 000 m s2 Vibration Resistance Operating extremes 10 to 55 Hz amplitude 0 35 mm Damage limits 30 Hz amplitude 1 5 mm Actuator Operating Speed 0 05 to 1 0 m s Direct Opening Travel Actuator HS9Z A51 11 mm min...

Page 2: ...tection circuitry is employed in the HS5E K With this innovative function the monitor circuit 41 42 turns off when the head is removed from the switch such as when removing the head to change the head direction applicable with all models of HS5E K With the head installed on the switch monitor circuits 41 42 and 51 52 operate in synchronization while the key locks unlocks the actuator When the head...

Page 3: ... Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit A removable in all positions 3m HS5E KVA0L03 2A 5m HS5E KVA0L05 2A B removal in UNLOCK position 3m HS5E KVA0L03 2B 5m HS5E KVA0L05 2B C removable in LOCK position 3m HS5E KVA0L03 2C 5m HS5E KVA0L05 2C VD A removable in all positions 3m HS5E KVD0L03 2A 5m HS5E KVD0L05 2A ...

Page 4: ...al Mounting Straight Actuator HS9Z A51 Plug the unused actuator entry slot using the plug supplied with the switch Actuator Mounting Reference Position As shown in the figure on the right the mounting reference position of the actuator when inserted in the interlock switch is the position where the actuator stop placed on the actuator lightly touches the side surface of the interlock switch Note A...

Page 5: ... Unit for left hand door HS9Z DH5LH Switch Cover Unit HS9Z DH5C Used for installing the interlock switch inside Plug Actuator HS9Z A5P Padlock Hasp HS9Z PH5 Mounting Plate Note 1 HS9Z SP51 Can be used for mounting on aluminum frames Rear Unlocking Button Kit HS9Z FL53 Used when the total thickness of mounting frame panel and mounting plate is 23 X 33 20 X 30 when switch cover unit HS9Z DH5C is use...

Page 6: ...2 mm the actuator has flexibility both vertically and horizontally When the mounting center distance is set to 20 mm the actuator swings vertically Adjust the distance by moving the rubber bushings Note The actuator stop film and actuator stop are supplied with the actuator and used when adjusting the actuator position Remove after the actuator position is determined Angle Adjustable Actuator Vert...

Page 7: ... 13 to 20 6 to 16 36 to 46 8 to 20 7 to 9 Rear Unlocking Button Hole ø22 to 30 Note 1 Rear Unlocking Button Hole ø22 to 30 Note 1 7 to 9 8 to 20 36 to 46 6 to 16 13 to 20 Door Gap Door Gap Door Gap Door Gap 7 to 9 256 204 102 49 5 35 47 5 26 47 5 7 to 9 mm 102 26 40 40 40 40 49 5 UNLOCK LOCK 4 6 M5 4 6 M5 2 M5 6 M5 Reference Reference 3 mm 2 mm 4 mm Mounting Position Tolerance 0 8 mm Front View Re...

Page 8: ...9Z PH5 60 28 16 5 2 R4 8 2 ø8 Mounting Plate HS9Z SP51 4 R6 4 2 12 8 2 6 6 4 R 3 3 4 M4 6 10 40 170 21 106 187 50 7 42 2 22 4 C 3 40 21 ø 1 8 R e a r U n l o c k i n g B u t t o n H o l e 64 1 13 4 187 Drilling Rear Unlocking Button Hole 4 M4 Screw 4 M4 Screw When installing the HS5E K L rear unlocking button provide a rear unlocking button a hole on the HS9Z SP51 N o t e 106 20 to 22 13 4 ø18 Rea...

Page 9: ... Circuit door closed 21 22 Monitor Circuit locked 41 42 Monitor Circuit locked 51 52 Note When the operator is confined in a hazardous area the actuator can be unlocked manually by pressing the rear unlocking button which should be accessed easily by the operator The above contact configuration shows the status when the actuator is inserted and the switch is locked Monitor circuit Sends monitoring...

Page 10: ...tor retention force is 1 400N Do not apply a load higher than the rated value When a higher load is ex pected provide an additional system consisting of another interlock switch without lock such as the HS5D HS5B interlock switch or a sensor to detect the door opening and stop the machine Regardless of door types do not use the interlock switch as a door lock Install a separate lock using a latch ...

Page 11: ...Doors HS5E K Interlock Switch Install the interlock switch on the immovable part of the door Install the actuator on the movable part of the door HS9Z A52 Actuator HS9Z SH5 Sliding Actuator Door Installing the Head Do not use plastic and metallic heads of HS5D HS5B interlock switches on the HS5E K Be sure to use HS5E metallic heads The metal heads of the HS5E HS5D and HS5B look similar When using ...

Page 12: ...lling the rear unlocking button apply Loctite to the screw so that the screw dose not become loose The button is made of glass reinforced PA66 66 nylon The screw is made of iron Take the compatibility of the plastic material and Loctite into consideration Mounting the Rear Unlocking Button Kit 1 Install a connecting rod onto the push rod on the HS5E K rear unlocking button interlock switch HS5E K ...

Page 13: ...rs To avoid unauthorized or unintended removal of the in terlock switch and the actuator it is recommended that the interlock switch and actuator are installed in a secure manner for example using special screws or welding the screws When installing the HS9Z A51A and HS9Z A52A actua tors use the washer supplied with the actuator on the hinged door and mount tightly using two M4 screws M4 Screw Hol...

Page 14: ...afety Input 2 T2 X2 T3 X3 Safety Input 6 T12 X12 T13 X13 Safety Input 5 T10 X10 T11 X11 Safety Input 4 T6 X6 T7 X7 Safety Input 3 T4 X4 T5 X5 Start Input 1 X16 Start Input 2 X17 External Device Monitor 1 T14 X14 Monitor Input Monitor Input External Device Monitor Self hold function circuit 1 Mode Select II Hold Trigger Self hold function Self hold function circuit 2 Y0 Y1 Y2 Y3 Safety Output 1 Saf...

Page 15: ...roller Select force guided relays for K3 K4 K5 and K6 according to the operation control circuits of the robots Teach Mode Auto Mode Y0 Y1 EDM Self hold function circuit 2 Self hold function circuit 1 OSSD OSSD FS1A C11S LOGIC 13b inside the guard Control FS1A C11S LOGIC103 Teach Mode Auto Mode Y0 Y1 EDM Self hold function circuit 2 Self hold function circuit 3 Self hold function circuit 1 FS1A C1...

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