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27

HR6S Safety Relay Module

Common Specifications

Environmental Characteristics for Operation

Maximum installation altitude above mean 
sea level

2,000 m

Installation required in control cabinet/
enclosure with degree of protection

IP54

The device complies with class 3K5 and special class 3Z11 as per IEC 
60721-3-3 (climatic conditions):

Ambient temperature

-25 to +55 °C  (no freezing)

HR6S-DN

24 VAC: -25 to +50 °C (no freezing)
24V DC: -25 to +55 °C (no freezing)

Temperature variation rate

0.5 °C/min

Ambient humidity

5 to 95 % relative humidity (no condensation)

The device complies with class 3M4 as per IEC 60721-3-3 (mechanical 
conditions):

Vibration, sinusoidal, displacement amplitude 
2 to 9 Hz

3 mm

Vibration, sinusoidal, acceleration amplitude
9 to 200 Hz

10 m/s

2

Shock, shock pulse shape: half-sine,
peak acceleration

100 m/s

2

The device complies with the following vibration and shock values as 
per IEC 60947-1:

Vibration, sinusoidal, displacement 
amplitude 2 to 13 Hz

1 mm

Vibration, sinusoidal, acceleration amplitude 
13.2 to 100 Hz

7 m/s

2

Shock, shock pulse shape: half-sine,
peak acceleration

150 m/s

2

Environmental Characteristics for Storage

The device complies with class 1K5 as per IEC 60721-3-1 (climatic 
conditions):

Ambient temperature

-40 to 70 °C, no freezing

Ambient humidity

10 to 100 % relative humidity,
no condensation

The device complies with class 2M2 as per IEC 60721-3-2 (mechanical 
conditions):

Vibration, sinusoidal,
displacement amplitude 2 to 9 Hz

1.5 mm

Vibration, sinusoidal,
acceleration amplitude 9 to 200 Hz

5 m/s

2

Shock, shock response spectrum type L, 
peak acceleration

40 m/s

2

Wire Cross Sections, Stripping Lengths, and 
Tightening Torques

Stripping length for Push-in terminals

12 mm

Stripping length for screw terminals

7 to 8 mm

Wire cross section

Single wire without wire ferrule (*1)

0.2 to 2.5 mm

2

 (24 to 12 AWG)

Single wire with wire ferrule (*2)

0.25 to 2.5 mm

2

 (24 to 12 AWG)

Two wires without wire ferrule (*1)

0.2 to 1.5 mm

2

 (24 to 16 AWG)

Two wires with uninsulated wire ferrule

0.25 to 1 mm

2

 (24 to 18 AWG)

Two wires with insulated wire ferrule (*2) 0.5 to 1.5 mm

2

 (20 to 16 AWG)

Tightening torque for screw terminals

0.5 to 0.6 N m

*1: Stranded or solid
*2: See page 

28

 "Recommended ferrules" for ferrules.

Electrical Data

Supply voltage

24V AC  -15 to 10 %  50 to 60 Hz
24V DC  -20 to 20 %

Nominal input 
power

HR6S-AB / EP / BAC

3.5 VA (24V AC), 1.5 W (24V DC)

HR6S-AF / AK

5 VA (24V AC), 2 W (24V DC)

HR6S-AT

6.5 VA (24V AC), 3 W (24V DC)

HR6S-DN

10.5 VA (24V AC), 4.5W (24V DC)

Overvoltage category

II

Pollution degree

2

Insulation voltage

300 V

Impulse withstand voltage

4 kV

Conducted and radiated emissions
as per IEC CISPR 11

Group 1 / Class B

Usage in environment as per  
IEC/UL 60947-1

Environment B

Dynamization of Safety-Related Inputs and Start Input

(except HR6S-EP)

Test pulse duration (safety-related input 
must be activated for longer than duration 
of test pulse)

2 ms

Test pulse interval

500 ms
1000 ms (HR6S-DN)

Maximum delay of test pulse

40 ms

Test pulse phase shift (except HR6S-BAC)

At least 70 ms

Timing Data

Maximum response time to request at 
safety-related input (except HR6S-BAC)

20 ms

Maximum response time after  
power outage AC

140 ms (HR6S-EP)
150 ms (HR6S-BAC)
200 ms

Maximum response time after  
power outage DC

80 ms (HR6S-BAC)
100 ms (HR6S-EP)
120 ms
140 ms (HR6S-DN / AT)

Recovery time after request at safety-related 
input  (except HR6S-BAC)

200 ms

Switch on delay after
power on and automatic start

1500 ms (HR6S-BAC)
2500 ms
3000 ms (HR6S-DN)

Delay after activation of safety-related input 
or valid start condition

100 ms

Delay after power on and monitored start

1500 ms (HR6S-BAC)
2500 ms
3000 ms (HR6S-DN)

Minimum duration of start pulse
for monitored start

80 ms

Debounce time, standard

2.5 ms

Debounce time, with OSSD

4 ms

Signal interlock monitoring time

200 ms

Applicable Standards

Applicable Standards

IEC 61508:2010
IEC 62061:2015
ISO 13849-1:2015
IEC 60947-5-1:2016
IEC 60947-1:2007
UL60947-5-1
CAN/CSA C22.2 No. 60947-5-1
GB/T14048.5-2017

Summary of Contents for HR6S Series

Page 1: ...Safety Relay Modules HR6S Improve productivity with predictive maintenance of safety systems Safety Relay Modules...

Page 2: ...echnology IoT is being promoted at factories around the world for the purpose of optimizing productivity The optimal allocation of resources and predictive maintenance are important in such factories...

Page 3: ...Tablet Safety relay module Safety relay module 3 Advanced Diagnostic and Output Functions SAFETY RELAY MODULE HR6S Not only diagnostic results but detailed information regarding safety relat ed parts...

Page 4: ...ging the wiring Automatic and manual operation can be selected as well as startup test which requires monitoring cross circuit detection and pre start inspection For details see page 31 Set up to 7 ty...

Page 5: ...HR6S AK A sealing strip to secure the protective cover is included preventing the dials from inadvertent adjustment or settings from being changed Protection Outputs can be expanded excluding HR6S AB...

Page 6: ...al input can be used to cancel the off delay and immediately cut off the output Expanded 1 output can be set to either instantaneous or delay Indicates that safety related input is activated ERROR doe...

Page 7: ...Delay 3NO 1NC 1NO Output expansion Status output Semiconductor All diagnostic results For details see page 31 Safety related output monitor Failure detection output Number of LEDs 6 5 6 6 8 8 16 3 2...

Page 8: ...nitoring of RFID sensors Monitoring of guards as per ISO 14119 14120 with interlock switches Monitoring of guards as per ISO 14119 14120 with coded magnetic switches Monitoring of electro sensitive pr...

Page 9: ...es Signal interlock monitoring No Synchronous monitoring No Dynamization No Signal interlock monitoring No Synchronous monitoring 0 5 s Dynamization No Signal interlock monitoring Yes Coded magnetic s...

Page 10: ...13849 1 1 13 x 10 9 Mean Time To Dangerous Failure MTTFD in years as per ISO 13849 1 2 000 1 Average Diagnostic Coverage DCavg as per ISO 13849 1 99 Maximum number of cycles over lifetime DC 13 24V DC...

Page 11: ...itoring 0 5 s Dynamization No Signal interlock monitoring Yes Synchronous monitoring 0 5 s Dynamization No Signal interlock monitoring Yes 1 PNP 2 2 OSSD DC CH S11 S12 A A DC CH S21 S22 PNP PNP DC CH...

Page 12: ...o Dangerous Failure MTTFD in years as per ISO 13849 1 2 000 1 Average Diagnostic Coverage DCavg as per ISO 13849 1 99 Maximum number of cyclesover lifetime DC 13 24V DC 1 A 1 200 000 24V DC 3 A 180 00...

Page 13: ...toring No Dynamization No Signal interlock monitoring Yes Synchronous monitoring 0 5 s Dynamization No Signal interlock monitoring Yes Synchronous monitoring No Dynamization No Signal interlock monito...

Page 14: ...um continuous current Normally Closed relay contacts 3 A Maximum total thermal current ITHERM 12 A Minimum current 10 mA Utilization category as per UL 60947 5 1 B300 and R300 for Normally Open contac...

Page 15: ...1200000 with Stop Category 0 24V DC 1 A 1200000 with Stop Category 1 24V DC 3 A 180000 with Stop Category 0 24V DC 3 A 275000 with Stop Category 1 AC 1 250V AC 4 A 180000 with Stop Category 0 250 VAC...

Page 16: ...ization No Signal interlock monitoring Yes Synchronous monitoring No Dynamization No Signal interlock monitoring Yes Synchronous monitoring 0 5 s Dynamization No Signal interlock monitoring Yes 2 PNP...

Page 17: ...ximum current 20 mA Terminal Part No Supply Voltage Push in terminal HR6S S1C 24V AC DC Screw terminal HR6S S1P 24V AC DC One sealing strip see page 28 is included with each product HR6S S Package Qua...

Page 18: ...ency stop switches Interlock switch Two hand control switch IIIA DC CH CH S11 S12 S13 DC CH CH S21 S22 S23 S1 S2 S11 S12 S13 DC CH CH S21 S22 S23 DC CH CH DC CH CH S11 S12 S13 S1 S2 Dial 4 Dial 5 Sync...

Page 19: ...namization No Signal interlock monitoring Yes Synchronous monitoring No Dynamization No Signal interlock monitoring Yes Synchronous monitoring 0 5 s Dynamization No Signal interlock monitoring Yes 2 P...

Page 20: ...e 4 light curtains as per IEC 61496 1 Terminal Part No Supply Voltage Push in terminal HR6S DN1C 24V AC DC Screw terminal HR6S DN1P 24V AC DC One sealing strip see page 28 is included with each produc...

Page 21: ...C CH S51 S52 CH S53 DC CH S61 S62 CH S63 1 Connection examples for coded magnetic switches such as HS7A IDEC are also included on the instruction sheet but certifications are not available Note Status...

Page 22: ...S43 PNP PNP DC CH S51 S52 CH S53 PNP PNP DC CH S61 S62 CH S63 PNP PNP Dial 7 Dial 8 Synchronous monitoring No Dynamization No Signal interlock monitoring Yes Synchronization 0 5 s Dynamization No Sign...

Page 23: ...or delayed relay contacts Additional Non Safety Related Outputs Output voltage 24V DC Maximum current 20 mA Data Functional Safety Defined safe state Safety related outputs are de energized Normally O...

Page 24: ...F3 33 43 51 61 34 44 52 62 23 24 AC DC DC K1 K2 A1 A2 13 14 K5 K6 K4 S2 K3 K6 K5 S1 F2 F1 L1 33 34 23 24 AC DC DC DC Input Start Input CH DC CH DC CH K1 K2 A1 A2 S11 S12 Y1 Y2 S21 S1 S22 Z1 N 13 14 K3...

Page 25: ...rdware Fault Tolerance HFT as per IEC 61508 and IEC 62061 1 Stop Category for Emergency Stops as per ISO 13850 and IEC 60204 1 0 Lifetime in years at an ambient temperature of 55 C 131 F 20 Safe Failu...

Page 26: ...Start switch K3 to K6 Contactor M Motor PLC Programmable controller F1 to F4 Fuse Monitoring of Emergency Stop Switch Interlock Switch Input Device Connection Example Synchronous monitoring No Dynamiz...

Page 27: ...mm2 24 to 12 AWG Two wires without wire ferrule 1 0 2 to 1 5 mm2 24 to 16 AWG Two wires with uninsulated wire ferrule 0 25 to 1 mm2 24 to 18 AWG Two wires with insulated wire ferrule 2 0 5 to 1 5 mm2...

Page 28: ...e rails BAA1000 Recommended ferrules Item Wire cross section mm2 Stranded wire Part No Color Package Quantitiy AWG mm2 Ferrule with insulated cover Standard pack Push in terminal For single wire 20 0...

Page 29: ...0 g HR6S DN 99 117 a 45 EXT Weight 350 g HR6S EP Weight 200 g HR6S BAC 99 117 a 45 EXT Weight 200 g 22 5 117 99 a MOD Designation Explanation a Push in terminal 10 mm Screw terminal 5 mm EXT Connector...

Page 30: ...l error detected Module in defined safe state ERROR LEDs 4 Configuration error detected ERROR POWER Power supply error detected LED State Explanation ERROR Snn 2 Snn 2 Cross circuit detected at safety...

Page 31: ...c start 1 No No 6 Manual automatic start 1 Yes No 7 Monitored start 2 No No 8 Monitored start 2 Yes No 5 Automatic start when start terminals Y1 and Y2 are short circuited 6 When the switch is used to...

Page 32: ...rify that the sensor device providing the input signal is suitable for cross circuit detection by means of dynamization If it is not use an application function without dynamization or a sensor device...

Page 33: ...of the safe operability of the safety relay module This product is not intended for use in applications that require a high degree of safety and reliability such as nuclear power railways aviation and...

Page 34: ...short circuit fault detection when wiring from an input device HR1S AF HR5S C2S Total width 41 DOWN Cost 45 DOWN System with off delay control system HR1S ATE Total width 52 DOWN Cost 39 DOWN HR5S C2D...

Page 35: ...instruments or the like that could endanger life or human health ii Use in applications that require a high degree of reliability such as provision systems for gas waterworks electricity etc systems t...

Page 36: ...IDEC Corporation All Rights Reserved EP1796 0 USA IDEC Corporation EMEA APEM SAS China IDEC Shanghai Corporation IDEC Izumi H K Co Ltd Taiwan IDEC Taiwan Corporation Singapore IDEC Izumi Asia Pte Ltd...

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