IDEC HR6S-DN Instruction Manual Download Page 17

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Introduction

HR9Z-B2200 8/2020

Front View and Side View

1 Removable terminal blocks, top

2 Removable terminal blocks, bottom

3 LED indicators

4 Start function selector

5 Application function selector

6 Connector for optional output extension module HR6S-EP (lateral)

7 Sealable transparent cover

SAFETY

MODULE

POWER
ERROR
STATE
START
S12
S13

S23

S22

S32
S33
S42
S43
S52
S53

S63

S62

START

FUNCTION

HR6S-DN

Summary of Contents for HR6S-DN

Page 1: ...http www idec com HR6S DN Safety Module Original instructions HR9Z B2200...

Page 2: ...duce other than for your own personal noncommercial use all or part of this document You also agree not to establish any hypertext links to this document or its content IDEC CORPORATION does not grant...

Page 3: ...gineering 33 Electromagnetic Compatibility EMC 34 Basic Principles of Operation 35 Safety Related Inputs 40 Synchronization of Safety Related Inputs 42 Dynamization 43 Signal Interlock Monitoring 45 C...

Page 4: ...4 HR9Z B2200 8 2020 Chapter 8 Accessories Service Maintenance and Disposal 93 Accessories 94 Maintenance 95 Transportation Storage and Disposal 96 Service Addresses 97 Index 99...

Page 5: ...nt to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure DANGER DANGER indicates a hazardous situation which if not avoided will result in death or...

Page 6: ...iliar with and understand the contents of the risk assessment as per ISO 12100 1 and or any other equivalent assessment as well as all documents related to such risk assessment or equivalent assessmen...

Page 7: ...9Z B2200 8 2020 7 Operate the product only with the specified cables and accessories Use only genuine accessories Any use other than the use explicitly permitted is prohibited and can result in hazard...

Page 8: ...8 HR9Z B2200 8 2020...

Page 9: ...he safety module HR6S DN Validity Note The present document is valid for the products listed in the type code see page 19 Related Documents Title of documentation Reference number HR6S DN User Guide H...

Page 10: ...e guide for this equipment Always use a properly rated voltage sensing device to confirm the power is off where and when indicated Where 24 VDC or VAC is indicated use PELV power supplies conforming t...

Page 11: ...the link Observe all accident prevention regulations and local safety guidelines 1 Each implementation of this equipment must be individually and thoroughly tested for proper operation before being pl...

Page 12: ...nt and risk reduction EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements ISO 14119 2013 Safety of machinery Interlocking devices associated with guards Pr...

Page 13: ...ith the description of specific hazards and is defined as it is for a hazard zone or danger zone in the Machinery Directive 2006 42 EC and ISO 12100 2010 Standard Description IEC 60034 series Rotating...

Page 14: ...14 HR9Z B2200 8 2020...

Page 15: ...HR9Z B2200 8 2020 15 Chapter 1 Introduction What Is in This Chapter This chapter contains the following topics Topic Page Device Overview 16 Front View and Side View 17 Nameplate 18 Type Code 19...

Page 16: ...Stop push buttons guard door switches coded magnetic switches PNP transistors for example magnetic switches proximity switches OSSD for example light curtains The device is available in two different...

Page 17: ...blocks bottom 3 LED indicators 4 Start function selector 5 Application function selector 6 Connector for optional output extension module HR6S EP lateral 7 Sealable transparent cover SAFETY MODULE POW...

Page 18: ...per IEC 61508 1 2010 9 Maximum Performance Level and Category as per ISO 13849 1 2015 10 Maximum response time to request at safety related input 11 Permissible ambient temperature range during opera...

Page 19: ...code contact your IDEC CORPORATION service representative Item 1 2 3 4 5 6 7 8 Type code example H R 6 S D N 1 C Item Meaning 1 4 Product range HR6S HR6S safety module 5 6 Product version DN 7 Supply...

Page 20: ...Introduction 20 HR9Z B2200 8 2020...

Page 21: ...er 2 Technical Data What Is in This Chapter This chapter contains the following topics Topic Page Environmental Conditions 22 Mechanical Characteristics 24 Electrical Characteristics 26 Timing Data 29...

Page 22: ...1 8 F min Ambient humidity 10 100 relative humidity Characteristic Value Vibration sinusoidal displacement amplitude 2 9 Hz 1 5 mm Vibration sinusoidal acceleration amplitude 9 200 Hz 5 m s2 Shock sh...

Page 23: ...enclosure with degree of protection IP54 Characteristic Value Ambient temperature With 24 VAC 25 50 C 13 122 F no icing With 24 VDC 25 55 C 13 131 F no icing Rate of change of temperature 0 5 C min 0...

Page 24: ...c Value HR6S DN1C HR6S DN1P Width 45 mm 1 77 in Height without terminals 99 mm 3 9 in Height with terminals 119 mm 4 7 in 109 mm 4 3 in Depth 117 mm 4 61 in mm in 45 1 77 117 4 61 99 3 9 a a a C max 1...

Page 25: ...single wire without wire ferrule 1 0 2 2 5 mm2 24 12 AWG Wire cross section single wire with wire ferrule 0 25 2 5 mm2 24 12 AWG Wire cross section two wires without wire ferrule 1 0 2 1 5 mm2 24 16...

Page 26: ...tage category II Pollution degree 2 Insulation voltage 300 V Impulse withstand voltage 4 kV Characteristic Value Conducted and radiated emissions as per IEC CISPR 11 Group 1 class B Usage in environme...

Page 27: ...age at DC 15 VDC Input voltage at CH 0 24 VDC 20 Switching voltage activate CH 15 VDC Switching voltage deactivate CH 5 VDC Input current 5 mA Maximum wire resistance 500 Source sink Interface type Ad...

Page 28: ...inimum current 10 mA Minimum voltage 5 V Utilization category as per UL 60947 5 1 B300 and R300 for Normally Open contacts D300 and R300 for Normally Closed contacts Utilization category as per IEC 60...

Page 29: ...0 ms Characteristic Value Recovery time after request at safety related input 200 ms Characteristic Value Switch on delay after power on and automatic start 3000 ms Delay after activation of safety re...

Page 30: ...toring Time Synchronization Times The synchronization times for the synchronization of safety related inputs depend on the application function see page 58 Characteristic Value Debounce time standard...

Page 31: ...Actual SILCL depends on wiring and configuration Type as per IEC 61508 2 B Hardware Fault Tolerance HFT as per IEC 61508 and IEC 62061 1 Stop Category for Emergency Stops as per ISO 13850 and IEC 6020...

Page 32: ...a see page 29 for additional technical data that may affect your functional safety calculations Electrical durability of the safety related output relay contacts as per IEC 60947 5 1 1 Operating cycle...

Page 33: ...This Chapter This chapter contains the following topics Topic Page Electromagnetic Compatibility EMC 34 Basic Principles of Operation 35 Safety Related Inputs 40 Synchronization of Safety Related Inp...

Page 34: ...IEC 60947 1 WARNING INSUFFICIENT ELECTROMAGNETIC COMPATIBILITY Verify compliance with all EMC regulations and requirements applicable in the country in which the device is to be operated and with all...

Page 35: ...ng states and state transitions of the device NOTE See the chapter Data Functional Safety see page 31 for the defined safe state of the device Operating state Description In defined safe state Off Con...

Page 36: ...s the state of the safety related inputs and of the start input The motor is at a standstill If the start pushbutton is not pressed the start input stays deactivated and the device remains in the oper...

Page 37: ...e of the safety related inputs If the actuator of the Emergency Stop pushbutton is pushed down safety related inputs deactivated the safety related outputs are deactivated within the response time tra...

Page 38: ...ty related input B is activated within the synchronization time The start button has not yet been pressed so the start condition is not yet fulfilled and the device remains in the defined safe state 3...

Page 39: ...see page 29 The Emergency Stop is triggered The device is in the defined safe state 6 The safety related input A is deactivated by second output contact of Emergency Stop button If an application fun...

Page 40: ...Operating States see page 35 for details on the state machine of the device Activation and Deactivation with Antivalent Behavior Between Two Input Channels of One Safety Related Input Depending on th...

Page 41: ...states are only permissible within the synchronization time see page 42 Otherwise identical signal states trigger an alert The truth table applies to the wiring diagrams presented for the application...

Page 42: ...vated within the synchroni zation time the safety related output or outputs are not activated The synchronized terminals of the safety related inputs and the corresponding synchronization times are al...

Page 43: ...tputs of the safety related inputs S 1 and of the start input Y1 Whether dynamization of the safety related inputs is used depends on the selected application function see page 57 The following diagra...

Page 44: ...en the start of a test pulse and the start of the next test pulse at the same control output TDDEL 40 ms Maximum delay of test pulse This delay is the maximum time between the start of the test pulse...

Page 45: ...emains in the defined safe state i e there is no transition from operating state Run Outputs Deenergized to operating state Run Outputs Energized T3 To exit the signal interlock condition the two affe...

Page 46: ...ediately triggers a signal interlock alert even though the 200 ms have not yet elapsed The following figure illustrates a condition with signal interlock The first safety related input is deactivated...

Page 47: ...B2200 8 2020 47 Chapter 4 Installation What Is in This Chapter This chapter contains the following topics Topic Page Prerequisites and Requirements 48 Mechanical Installation 49 Electrical Installatio...

Page 48: ...e and the other components operated in the control cabinet enclosure Label on Extension Module Connector The connector for connection of the extension module HR6S EP is covered by a label Do not remov...

Page 49: ...ration Dismounting procedure center illustration Step Action 1 Slightly tilt the device and hook it onto the DIN rail 2 Push the lower part of the device towards the DIN rail 3 Snap in the DIN rail cl...

Page 50: ...additional fastener into the grooves at the device 2 Prepare the holes on the mounting surface 3 Screw the device to the mounting surface using the specified screws and a washer M4 as per ISO 7093 for...

Page 51: ...all power from all equipment of your machine process prior to electrical installation of the device Confirm the absence of power using a properly rated voltage sensing device Place a Do Not Turn On o...

Page 52: ...Power supply Y1 Control output DC of start input Y2 Input channel CH of start input S11 S21 S31 S41 S51 S61 Control outputs DC of safety related inputs S12 S13 S22 S23 S32 S33 S42 S43 S52 S53 S62 S63...

Page 53: ...of the safety related inputs are not used Wire the terminals of the safety related inputs according to the wiring diagram for the application function see page 58 to be implemented Safety Related Outp...

Page 54: ...tton For manual start or monitored start and if the device providing the start signal is supplied externally Connect terminal Y2 to the device providing the start signal such as a push button or a log...

Page 55: ...via terminal B2 Power Supply Connect the terminals A1 and A2 to a power supply providing the supply voltage specified for the device in the chapter Electrical Characteristics see page 26 Common Refere...

Page 56: ...Installation 56 HR9Z B2200 8 2020...

Page 57: ...HR9Z B2200 8 2020 57 Chapter 5 Functions What Is in This Chapter This chapter contains the following topics Topic Page Application Functions 58 Start Functions 73...

Page 58: ...13850 and IEC 60204 1 stop category 0 Monitoring of guards as per ISO 14119 14120 with electrical switches Normally open normally closed and or changeover outputs No Yes Position 1 see page 59 Yes Yes...

Page 59: ...31 S32 and S41 S42 for sensor device C S31 S33 and S41 S43 for sensor device D S51 S52 and S61 S62 for sensor device E S51 S53 and S61 S63 for sensor device F If less than 6 safety related inputs are...

Page 60: ...Functions 60 HR9Z B2200 8 2020 Wiring of the inputs for Emergency Stop Wiring of the inputs for guards...

Page 61: ...t be bridged as if a sensor device is connected example sensor device F not connected S51 and S53 S61 and S63 bridged Do not configure a start function with startup test if less than 6 safety related...

Page 62: ...ated before S33 S33 has to be activated within 4 s S52 synchronized with S62 If S52 is activated before S62 S62 has to be activated within 2 s If S62 is activated before S52 S52 has to be activated wi...

Page 63: ...or device E S61 S62 and S61 S63 for sensor device F If less than 6 safety related inputs are used the terminals S 1 and S 3 of the unused safety related inputs must be bridged example sensor device F...

Page 64: ...Functions 64 HR9Z B2200 8 2020 Wiring of the inputs for coded magnetic switches...

Page 65: ...or device E S61 S62 and S61 S63 for sensor device F If less than 6 safety related inputs are used the terminals S 1 and S 3 of the unused safety related inputs must be bridged example sensor device F...

Page 66: ...Functions 66 HR9Z B2200 8 2020 Wiring of the inputs for coded magnetic switches...

Page 67: ...for sensor device D S52 and S53 for sensor device E S62 and S63 for sensor device F If less than 6 safety related inputs are used the terminals S 1 S 2 and S 3 of the unused safety related inputs must...

Page 68: ...connected S61 S62 and S63 bridged Do not configure a start function with startup test if less than 6 safety related inputs are used Dynamization No Signal interlock monitoring Between terminals S12 a...

Page 69: ...Functions HR9Z B2200 8 2020 69 Wiring of the inputs for sensors devices with two PNP outputs...

Page 70: ...sensor device B S32 and S33 for sensor device C S42 and S43 for sensor device D S52 and S53 for sensor device E S62 and S63 for sensor device F If less than 6 safety related inputs are used the termi...

Page 71: ...ety related inputs must be bridged example sensor device F not connected S61 S62 and S63 bridged Do not configure a start function with startup test if less than 6 safety related inputs are used Dynam...

Page 72: ...Functions 72 HR9Z B2200 8 2020 Wiring of the inputs for sensors devices with OSSD outputs...

Page 73: ...vior is configured using the following characteristics Type of start automatic manual start and monitored start With or without startup test With or without dynamization see page 43 Refer to the chapt...

Page 74: ...he automatic start 1 Activation delay 100 ms maximum time between activation of safety related input and activation of safety related output 2 Response time 20 ms maximum time between deactivation of...

Page 75: ...safety related output 2 Response time 20 ms maximum time between deactivation of safety related input and deactivation of safety related output 3 Recovery time 200 ms time that must pass before the s...

Page 76: ...0 ms maximum time between deactivation of safety related input and deactivation of safety related output 3 Waiting time after power on 2500 ms time that must pass between power on and activation of th...

Page 77: ...ed input can be activated again The timing diagram exemplifies the timing using one safety related input and one safety related output The same logic applies in the case of multiple safety related inp...

Page 78: ...tic manual start depends on sensor device connected to start input Without startup test With dynamization 2 Automatic manual start depends on sensor device connected to start input With startup test W...

Page 79: ...HR9Z B2200 8 2020 79 Chapter 6 Configuration and Commissioning What Is in This Chapter This chapter contains the following topics Topic Page Configuration 80 Commissioning 82...

Page 80: ...are modified while power is applied to the device the device detects a configuration error Go through the full commissioning procedure see page 82 after having modified the positions of the selectors...

Page 81: ...ve power if the device is not powered off If an extension module HR6S EP is connected remove power from the extension module as well 3 Open the transparent cover of the device 4 Set the application fu...

Page 82: ...tandards and process definitions applicable to your machine process Failure to follow these instructions can result in death serious injury or equipment damage Step Action 1 Verify correct mechanical...

Page 83: ...Only attempt to resolve alerts and errors detected by the device if you are fully familiar with the safety related applications and the non safety related applications as well as the hardware used to...

Page 84: ...des information on the start condition Refer to the chapter Start Function see page 73 for detailed information on the conditions and timing of the selected start function LEDs S These LEDs provide in...

Page 85: ...vely Synchronization time exceeded Verify correct operation of the sensors devices providing the input signal If synchronization is not required for your application use an equivalent application func...

Page 86: ...he application to be implemented Solid on POWER Flashing Power supply error detected Verify correct wiring Use a suitable power supply Solid on STATE Flashing Error detected at safety related output P...

Page 87: ...ty related purposes Failure to follow these instructions can result in death serious injury or equipment damage Bit sequence Description Correctives Type 1 0010101101 Supply voltage out of tolerance V...

Page 88: ...suitable for cross circuit detection by means of dynamization If it is not use an application function without dynamization or a sensor device suitable for dynamization Verify correct operation of se...

Page 89: ...suitable for cross circuit detection by means of dynamization If it is not use an application function without dynamization or a sensor device suitable for dynamization Verify correct operation of se...

Page 90: ...put Verify correct wiring Verify that the device providing the input signal is suitable for cross circuit detection by means of dynamization If it is not use a start function without dynamization or a...

Page 91: ...2 is expected to change its state In the case of a configuration with antivalent inputs inputs S32 and S33 are expected to change their states S 0010111110 Input S33 is expected to change its state S...

Page 92: ...0101001 Input S63 is expected to change its state S 0010101011 Waiting for startup test S 0010101010 Waiting for rising edge for automatic manual start or monitored start S 0010101110 Start input acti...

Page 93: ...hapter 8 Accessories Service Maintenance and Disposal What Is in This Chapter This chapter contains the following topics Topic Page Accessories 94 Maintenance 95 Transportation Storage and Disposal 96...

Page 94: ...he coding bits are used if the terminal blocks are removed to help ensure correct insertion of the terminal blocks into the device 30 pieces per packaging unit HR9Z EC Sealing strips The uniquely numb...

Page 95: ...tions applicable to your machine process Inspect the wiring at regular intervals Tighten the threaded connections at regular intervals Verify that the device is not used beyond the specified lifetime...

Page 96: ...0 8 2020 Transportation Storage and Disposal Transportation and Storage Ensure that the environmental conditions see page 22 specified for transportation and storage are respected Disposal Dispose of...

Page 97: ...ance http eu idec com Additional Contact Addresses See the homepage for additional contact addresses http www idec com HR6S Series Safety module HR6S DN B 2200 0 August 2020 2 6 64 Nishimiyahara Yodog...

Page 98: ...Accessories Service Maintenance and Disposal 98 HR9Z B2200 8 2020...

Page 99: ...as per ISO 13850 and IEC 60204 1 stop category 0 monitoring of 59 61 environmental characteristics 22 errors detected 84 example Emergency Stop overview 36 timing diagram 38 F functional safety data 3...

Page 100: ...f electro sensitive protective equipment type 4 light curtains as per IEC 61496 1 70 71 monitoring of Emergency Stop circuits as per ISO 13850 and IEC 60204 1 stop category 0 59 61 monitoring of guard...

Page 101: ...35 state transitions 36 status output Z1 diagnostics 87 technical data 28 wiring 55 stop category 31 storage environmental characteristics 22 stripping lengths 25 supply technical data 26 wiring 55 s...

Page 102: ...8 2020 wire cross sections 25 wiring 51 output Z1 55 power supply 55 safety related inputs 53 safety related outputs 53 start input 54 supply 55 Z Z1 status output diagnostics 87 technical data 28 wir...

Page 103: ...6746 1155 info sg idec com Thailand IDECAsia Thailand Co Ltd Tel 66 2 392 9765 sales th idec com Australia IDECAustralia Pty Ltd Tel 61 3 8523 5900 sales au idec com Taiwan IDEC Taiwan Corporation Te...

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Summary of Contents for HR6S-DN

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IDEC HR6S-DN, Instruction Manual, Page: 17 / 103

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