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Turn the device ON. 

 

Adjust the downforce of the feed roller by turning the pressure knob. Too low contact force, 
cause there will be a sliding of the drive roller. Too much force increases the resistance in 
the feeder and can deform the wire. 

 

7.  Connecting shield gas bottle 

 

Place the shield gas bottle dedicated platform.

 

 

Attach a gas regulator type depending on shield gas type. 

 

 

Connect the regulator outlet with gas supply connector at the back of the welder using a 
gas hose. 

 

 

Open gas bottle valve and a gas regulator valve. After the welding is finished close the 
bottle valve to terminate gas flow. 

 

 

Please notice to avoid using the welder in windy conditions as it may cause the gas shield 
to dissipate.

 

 

 

8.  Setting welding parameters for MIG/MAG 

 
Basic  parameters  for  mig  welding  are  welding  voltage  and  wire  feed  speed.  Increasing  welding 
voltage results in deeper penetration and longer arc. However increasing wire feed speed results in 
more  wire  being  provided.  If  you  notice  that  too  much  wire  is  being  fed  and  it  pushes  the  torch 
backwards it may be caused by to low welding voltage. Too low welding voltage or slower wire feed 
can  also  result  in  more  spatter  and  large  droplets  developing  at  the  tip.  You  can  reduce  that  by 
increasing the voltage value or wire feed speed.  
 
 
 

9.  MIG/MAG welding tips  
 

Welding horizontal butt joints of thin materials should be carried out using push technique. 
However for thick material it should be a pull technique.  
 

For vertical butt joints of thin elements place the joint from up to down.  

 

Horizontal corner joints should be carried out using push technique compensating by 
placing the torch at an appropriate angle towards welding material.  

 

In case of filling wider joints carry the oscillating move of the welding tip.  

 

During the welding torch tip should be placed at an appropriate angle. If the angle is not 
right it may cause air to be sucked into welding puddle resulting in joint imprefections. The 
proper angle is lower or equal to 10 degrees for vertical position.  

 

Too long or too short arc can result in unstable arc and joint 
imprefections. 
 
L1, L2 

– arc length 

 
 
 

Summary of Contents for PRAKTIK MIG 200 IGBT MMA

Page 1: ...IDEAL PRAKTIK MIG 200 IGBT MMA INSTRUCTIONS MANUAL WARNING FOR SAFETY REASON PLEASE READ AND UNDERSTAND THE FOLLOWING INSTRUCTIONS BEFORE FIRST USE OF THE DEVICE ...

Page 2: ... persons as a result For this reason we do not accept any responsibility or liability for losses damages or costs arising from incorrect installation improper operation or incorrect usage and maintenance or any actions connected to this in any way Read the operating instructions for all system components Observe accident prevention regulations Observe all local regulations Confirm with a signature...

Page 3: ...Even low voltages can cause you to get a shock and lead to accidents Do not touch any live parts in or on the machine Connection cables and leads must be free of faults Switching off alone is not sufficient Place welding torch and stick electrode holder on an insulated surface The unit should only be opened by specialist staff after the mains plug has been unplugged Only wear dry protective clothi...

Page 4: ...ntially fatal Carefully read the safety information in this manual Observe the accident prevention regulations in your country Inform persons in the working area that they must observe the regulations Danger when coupling multiple power sources Coupling multiple power sources in parallel or in series has to be carried out by qualified personnel and in accordance with the manufacturer s guidelines ...

Page 5: ...anteed at all times Equipment damage due to dirt accumulation Unusually high quantities of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambient conditions Insufficient ventilation results in a reduction in performance and equipment damage Observe the ambient...

Page 6: ... with material thickness not greater than 5 8 mm depending on conditions and type of material Welding process that can be conducted using the device is manual coated electrode welding MMA and semi automatic arc welding with shield gas or flux core wire MIG MAG The manufacturer is not liable for damage caused by improper use of the device 3 Welding machine description 3 1 Front view 1 Overheat malf...

Page 7: ...ire For a different wire diameter or type you will need to supply compatible parts 6 Mounting wire spool into the feeder Please make sure that all the rollers installed in the drive assembly are corresponding to the type and diameter of the wire Factory installed rollers are intended for steel wire from 0 6 to 0 8mm For steel wires use V shaped groove rollers Place wire spool on the spool mount ta...

Page 8: ...eing provided If you notice that too much wire is being fed and it pushes the torch backwards it may be caused by to low welding voltage Too low welding voltage or slower wire feed can also result in more spatter and large droplets developing at the tip You can reduce that by increasing the voltage value or wire feed speed 9 MIG MAG welding tips Welding horizontal butt joints of thin materials sho...

Page 9: ...ree air circulation 2 Do not place the device on a wet surface 3 Use a wire diameter and spool weight according to the table 4 Check the technical condition of the device and welding cables 5 Remove any flammable materials from the welding area 6 Use suitable protective clothing for welding gloves apron safety boots and welding helmet 12 Troubleshooting Symptoms Possible cause Remedy Wire feed doe...

Page 10: ...ey are potential source of danger 15 Warranty The manufacturer of the device provides full warranty service for the power supply unit within 24 months from the day device was purchased An individual warranty card is issued for each device Warranty is valid only if all conditions listed in the instructions manual were fulfilled If the device was used inappropriate or against instructions the warran...

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