IDEAL Harrier GTS 5 Installation And Servicing Download Page 36

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Ideal Boilers

, P.O. Box 103, National Ave, Kingston upon Hull,

HU5 4JN. Telephone: 01482 492 251 Fax: 01482 448 858.
Registration No. London 322 137.

November 2008

UIN 203620 A03

Technical Training

Ideal Stelrad Group

pursues a policy of continuing improvement

in the design and performance of its products. The right is
therefore reserved to vary specification without notice.

The Ideal Boilers Technical Training Centre offers a series of first class training courses for domestic, commercial and
industrial heating installers, engineers and system specifiers. For details of courses please ring: .......... 01482 498 432

Ideal Commercial/Technical Helpline: 01482 498 376

www.idealboilers.com

Summary of Contents for Harrier GTS 5

Page 1: ...part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clear...

Page 2: ...rs etc are directly connected to these appliances unless covered by these Installation and Servicing Instructions or as otherwise recommended by Ideal Stelrad Group in writing If in doubt please enqui...

Page 3: ...TS boilers are a range of cast iron sectional pressure jet boilers offering high efficiency operation ease of maintenance fuel flexibility and low emissions Suitable for oil or gas operation the Harri...

Page 4: ...4 Test code for heating boilers for atomizing oil burners 73 23 EEC Low voltage directive Relevant standard is EN60335 1 89 336 EEC Electromagnetic Compatibility Directive Relevant standards are EN500...

Page 5: ...e boiler body or even premature boiler failure Corrosion and the formation of black iron oxide sludge will ultimately result in premature radiator failure Open vented systems are not completely sealed...

Page 6: ...okehood cleanout doors and any safety or control devices Sides One side may be 100mm the other side must be 200mm plus the burner projection or 500mm whichever is the greater to allow the burner door...

Page 7: ...dvice of the gas supplier should be obtained The temperature within a boiler room shall not exceed 25o C within 100 mm of the floor 32o C at mid height and 40o C within 100 mm of the ceiling Filling s...

Page 8: ...ng down the boiler plant if a potentially hazardous situation should arise Examples of such situations are low water level and operating pressure or excessive pressure within the system Depending on c...

Page 9: ...2 Heating return 3 3 bar safety valve and pressure gauge 4 Flow switch if necessary 5 Air separator 6 Automatic venting valve 7 Valve 8 Shunt pump required for all models 9 Expansion tank 10 Draining...

Page 10: ...es for GAS fired appliances are quoted in BS 6644 and IGE UP 10 whilst BS 5410 Pt 1 similarly applies to OIL fired boilers The table below contains the minimum dimensions of the flue required for each...

Page 11: ...ckages which make up the boiler The packages are listed in the order in which they are opened for assembly Tools required not supplied Phillips head screwdriver Wide flat screwdriver 13 and 17mm spann...

Page 12: ...into the slots in the side components 15 FITTING THE BASE FRAME INSULATION 1 Locate the insulation between the sides and end with the black fabric on the underside 2 2 fal5982 1 1 2 2 har5983 2 Assem...

Page 13: ...ough the rear section 4 Pass the rods through the rear section and secure both ends with the 4 washers and M12 nuts This may be conducted after preparing the section Frame 17 and fitting thermocord Fr...

Page 14: ...to the groove 3 Cut it to the correct length 4 Repeat for intermediate sections 19 ASSEMBLING THE INTERMEDIATE SECTIONS 1 Place the first intermediate section onto the base frame 2 Fit the connections...

Page 15: ...15 Harrier GTS Installation Servicing INSTALLATION 20 ASSEMBLING THE INTERMEDIATE SECTIONS CONT D Proceed likewise for other intermediate sections A 20 cm har5993 1 3 2 4 5 6 8 7 INSTALLATION...

Page 16: ...any surplus silicone 6 Remove the assembly tool 7 Level the boiler by adjusting its feet 22 PREPARATION FOR FITTING THE FLUE CLEANOUT AND BURNER DOORS FOR RH OPENING 1 Screw in and tighten all the stu...

Page 17: ...evenly with four M12 nuts and washers 3 Position the flue cleanout door hinge bracket as shown and secure with two M12 nut and washers Note For left hand opening position the hinge bracket on the left...

Page 18: ...or models GTS 7 GTS 8 and GTS 9 will contain two sizes of baffle Use only the 570 mm long ones and discard the shorter ones 4 In all cases the baffles should be pushed in to be flush with the front ha...

Page 19: ...ug 2 Screw the threaded bush with the sensor pocket into the upper connection and the plug into the lower connection har7001 1 2 2 27 FITTING THE SMOKEHOOD 1 Screw the four M8 studs into the rear sect...

Page 20: ...d and tapped connections of the sections pipes and drain cock with thread sealing tape or compound not supplied 2 Screw the flow and return pipes and the drain cock into the rear section Ensure the ta...

Page 21: ...nlet valve 6 Close the vent valve 7 Disconnect the supply water 8 Connect the pressure system water 9 Open the fill valve 10 Pressurise the boiler Maintain pressure for at least 30 minutes Any drop in...

Page 22: ...the sides and tuck underneath 2 Models GTS 8 and GTS 9 After fitting the front insulation similarly place the rear section 3 Secure the two sections together using the clips provided 4 All Models Pla...

Page 23: ...oof washers and nuts Note the direction of the crossbar to ensure the edge clips fit from the front 32 INSTALLING THE MAINS AND SENSOR CABLE TRAYS 1 Slide the trays into the casing crossbar supports 2...

Page 24: ...bottom onto the base frame 2 Raise the panel to its vertical position and lift over the crossbar supports 3 Secure the top edge to the front crossbar support using M8 bolts and shakeproof washers by s...

Page 25: ...with two self tapping screws and shakeproof washers Note If a pressure relief valve has already been fitted in the flow connector or if the panel is being replaced on a completed installation the top...

Page 26: ...left hand opening in the top front panel 2 Route the burner leads through the same opening in the top front panel 3 Lower the control panel onto the location buttons nearer the front and slide the con...

Page 27: ...s RH side shown for clarity 2 Insert the sensors into the sensor pocket 3 Loop the sensor leads back over the sensor pocket 4 Secure the leads with the spring clip har9090 1 4 2 3 1 39 ASSEMBLING THE...

Page 28: ...de the panel forwards 2 Secure the panel at the two top rear corners with two self tapping screws and shakeproof washers 1 2 2 1 har9093 42 NAMEPLATE AND LEVELLING 1 Affix the identification plate sup...

Page 29: ...uctions The electrical connection must comply with standards in force The equipment must be powered by a circuit containing a remote double pole switch with opening 3mm WARNING The boiler must be eart...

Page 30: ...larm Indicator System 1 The unused insulated terminal on the safety thermostat may be used to connect an alarm signal This terminal becomes live if the safety thermostat trips 2 Remove the insulation...

Page 31: ...stage 1 of two stage burners 4 pin plug for stage 2 of the burner Terminal block for connecting to the control panel Note If the electrical characteristics of the burner exceed the following values st...

Page 32: ...r Thermostats Adjustment range 30 90o C For ON OFF burners use 1st stage thermostat only For two stage burners set 2nd stage 5o C below 1st stage setting 4 Boiler Thermometer 5 Location for Flue Gas T...

Page 33: ...specific operating features 10 Set the boiler thermostats 3 to the appropriate settings ensuring the second stage is 5o C lower than the first stage if a 2 stage burner is fitted 54 GENERAL CHECKS Ma...

Page 34: ...sconnect the cable and supply pipe to the burner 5 Open the combustion chamber and flue way doors by removing the 8 nuts 6 Remove the flue way baffles 7 Thoroughly clean the flue ways and baffles 8 Re...

Page 35: ...e system hot examine all water connections for soundness Check the gas rate and measure the combustion CO CO2 content Complete the boiler log book Carry out functional checks as appropriate 60 SERVICI...

Page 36: ...uing improvement in the design and performance of its products The right is therefore reserved to vary specification without notice The Ideal Boilers Technical Training Centre offers a series of first...

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