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7

Classic LX, RS - 

Installation

GENERAL

FLUE INSTALLATION

The flue must be installed in accordance with the
recommendations of BS. 5440:1.

The following notes are intended for general guidance:-

1.

The boiler MUST be installed so that the terminal is exposed
to external air.

2.

It is important that the position of the terminal allows the free
passage of air across it at all times.

3.

Minimum acceptable spacing from the terminal to
obstructions and ventilation openings are specified in
Table 3.

Table 3 - Balanced flue terminal position

Timber Framed Buildings

If the boiler is to be fitted in a timber framed building it should be
fitted in accordance with the  Institute of Gas Engineering document
IGE/UP/7:1998.

Bathrooms

The boiler may be installed in any room or internal space, although
particular attention is drawn to the requirements of the current I.E.E.
(BS 7671) Wiring Regulations and, in Scotland, the electrical
provisions of the building regulations applicable in Scotland with
respect to the installation of the boiler in a room or internal space
containing a bath or shower.

Where a room-sealed appliance is installed in a room containing
a bath or shower then the appliance and any electrical switch or
appliance control utilising mains electricity should be so situated
that it cannot be touched by a person using the bath or shower.

Where installation will be in an unusual location, special procedures
may be necessary and BS.6798 gives detailed guidance on this
aspect.

Compartment Installations

A compartment used to enclose the boiler MUST be designed
and constructed specially for this purpose.
An existing cupboard or compartment may be used, providing it is
modified for the purpose.

In both cases details of essential features of cupboards/
compartment design, including airing cupboard installation, are to
conform to the following:

z

z

z

z

z

BS. 6798.

z

z

z

z

z

The position selected for installation MUST allow
adequate space for servicing in front of the boiler
and for air circulation around the boiler, see section on 'Air
Supply'.

z

For the minimum clearances required for safety,  and
subsequent service, see Frame 2.  In addition,
sufficient boiler clearance may be required to allow
lifting access to the wall mounting plate.

GAS SUPPLY

The local gas supplier should be consulted, at the installation
planning stage, in order to  establish the availability of an adequate
supply of gas. An existing service pipe must NOT be used without
prior consultation with the local gas supplier.

A gas meter can only be connected by the local gas supplier or by
a local regional contractor.

An existing meter should be checked, preferably by the gas
supplier, to ensure that the meter is adequate to deal with the rate
of gas supply required. A 

minimum 

gas pressure of 20 mbar MUST

be available at the boiler inlet, with the boiler operating.

Installation pipes MUST be fitted in accordance with BS. 6891.
Pipework from the meter to the boiler MUST be of an adequate
size.

The complete installation MUST be tested for gas soundness and
purged as described in the above code.

Terminal Position

Minimum Spacing

1.

Directly below  an
opening window, air vent or other
ventilation opening

300 mm (12")

2.

Below guttering, drain pipes or soil
pipes

300 mm (12")

3

. Below eaves

300 mm (12")

4.

Below balconies or a car port roof

600 mm (24")

5.

From vertical drain pipes or soil pipes

75 mm

(3")

6.

From internal or external corners

600 mm (24")

7.

Above adjacent ground, roof or
balcony level

300 mm (12")

8.

From a surface facing the terminal

600 mm (24")

9.

From a terminal facing a terminal

600 mm (24")

10.

From an opening in a car port
(e.g. door or window) into dwelling

1200 mm (48")

11.

Vertically from a terminal on the
 same wall

1500 mm (60")

12.

Horizontally from a terminal on the wall

300 mm (12")

4.

Where the lowest part of the terminal is fitted less than 2m
(6' 6") above a balcony, above ground or above a flat roof to
which people have access then the terminal MUST be
protected by a purpose designed guard.

Terminals guards are available from boiler suppliers - ask for
Tower Flue Guard Model K1.  In case of difficulty seek
advice from:

Tower Flue Components Ltd.,
Vale Rise, Tonbridge, Kent. TN9 1TB (Model C)
Telephone No. 01732 351 555

Ensure that the guard is fitted centrally.

5.

Where the terminal is fitted within 1000mm (39 

1/2

") of a

plastic or painted gutter or 500mm (19 

1/2

") of painted eaves

then an aluminium shield at least 1000mm (39 

1/2

") long

should be fitted to the underside of the gutter or painted
surface.

6.

The air inlet/products outlet duct and the terminal of the
boiler MUST NOT be closer than 25mm (1") to combustible
material. Detailed recommendations on the protection of
combustible material are given in BS.5440: 1990.

Summary of Contents for Classic LXRS 230

Page 1: ......

Page 2: ...Classic LX RS Installation CAUTION To avoid the possibility of injury during the installation servicing or cleaning of this appliance care should be taken when handling edges of sheet steel component...

Page 3: ...INIMUM mbar in w g 4 0 1 6 8 7 3 5 9 7 3 9 12 0 4 8 pressure HOT MID mbar in w g 8 5 3 4 12 0 4 8 12 1 4 9 14 0 5 6 MAXIMUM mbar in w g 14 5 5 8 15 0 6 0 15 0 6 0 16 5 6 6 Seasonal Efficiency SEDBUK 7...

Page 4: ...ymbols IE Ireland GB United Kingdom Countries of destination PMS Maximum operating pressure of water C12 A room sealed appliance designed for connection via ducts to a horizontal terminal which admits...

Page 5: ...ated input not exceeding 60 kW BS 5449 Forced circulation hot water systems BS 5546 Installation of gas hot water supplies for domestic purposes 2nd Family Gases BS 5440 Part 1 Flues for gas appliance...

Page 6: ...nds of the gravity flow and return pipes and fit a 22 mm to 28 mm copper connection at the boiler gravity flow and return connections in order to run the gravity circuits in 28 mm pipe Front clearance...

Page 7: ...GAS SUPPLY The local gas supplier should be consulted at the installation planning stage in order to establish the availability of an adequate supply of gas An existing service pipe must NOT be used...

Page 8: ...m thermostat controlling the temperature in a space served by radiators not fitted with such a valve as stated in BS 5449 When thermostatic radiator valves are used the space heating temperature contr...

Page 9: ...ermostat 12 Igniter button 13 Programmer optional 14 Interpanel 15 Thermostat pocket 16 Overheat thermostat if fitted 17 Main burner 18 Combustion chamber 19 Boiler drain point 20 Boiler thermostat 21...

Page 10: ...e painted 5 UNPACKING continued Standard Model 1 Unpack the boiler 2 Remove the casing as follows and place to one side to avoid damage a Release the controls pod fixing screws a 3 full turns only Rem...

Page 11: ...ements to avoid cavitation Should these conditions not apply either lower the pump position or raise the cistern above the minimum requirement specified by Caradon Plumbing Limited Note A cold water f...

Page 12: ...cover plate screw holes 7mm 9 32 and insert the plastic plugs 4 Remove the template from the wall IMPORTANT The wall must be of suitable load bearing capacity 1 Cut the appropriate hole in the wall fo...

Page 13: ...boiler back panel onto the angled tabs on the top of the wall mounting plate DO NOT USE THE BURNER ASSEMBLY FOR LIFTING 2 Adjust the flue to its horizontal position by tilting the boiler forward at t...

Page 14: ...emaining sachet of sealant provided 7 Fasten the terminal grille to the flue and air ducts using the 2 securing screws 6 provided 5 Terminal grille 6 Terminal grille securing screws Legend 1 Boiler ai...

Page 15: ...separation in both poles or a plug and socket serving only the boiler and system controls The means of isolation must be accessible to the user after installation Note If the optional Programmer Kit i...

Page 16: ...torage heater and can normally be left at least 24 hrs without frost damage However if parts of the pipework run outside the house or if the boiler will be left off for more than a day or so then a fr...

Page 17: ...point E and connect a gas pressure gauge via a flexible tube 4 Turn the gas control knob clockwise until resistance is felt and then release WAIT FOR 3 MINUTES 5 Push in and retain fully depressed the...

Page 18: ...ing bottom panel Standard Model Draw attention to the lighting instruction label affixed to the controls pod door 3 Explain and demonstrate the lighting and shutting down procedures 4 The operation of...

Page 19: ...placement of components the boiler casing must be removed Frame 30 Deluxe model LX Standard model 31 BURNER AND AIR BOX REMOVAL 1 Remove the screw retaining the burner support bracket to the combustio...

Page 20: ...ush the sliding catch in and lower the glass fascia to the closed position Standard Model Close the controls pod door 34 RE ASSEMBLY 33 CLEANING THE BURNER AND PILOT ASSEMBLY Refer to Frame 31 for ill...

Page 21: ...e piezo unit Refit the new unit and re assemble in reverse order 6 Refit the control box assembly 7 Replace the boiler casing 8 Check the operation of the new piezo unit SERVICING When replacing any c...

Page 22: ...on of the control thermostat 41 CONTROL THERMOSTAT REPLACEMENT 1 Refer to Frame 36 2 Unclip the thermostat capillary from the clips situated on the back panel 3 Remove the thermostat phial from the po...

Page 23: ...hield is refitted 7 Replace the boiler casing 8 Check the operation of the thermocouple SERVICING 42 OVERHEAT THERMOSTAT REPLACEMENT 1 Refer to Frame 36 2 Slacken the screw at the thermostat pocket an...

Page 24: ...e the keyhole fixings Pull the assembly downwards to clear the water pipes from the back panel 11 Remove the 4 rubber grommets from the top of the back panel to facilitate the fitting of the new heat...

Page 25: ...er casing 7 Set the programmer to the desired programme and check the operation of the boiler 1 Refer to Frame 36 2 Remove the old seal from the casing surround 3 Thoroughly clean the casing surfaces...

Page 26: ...require resetting Does the pilot now stay alight YES NO Clean the contacts and reconnect securely Replace the overheat thermostat NO NO Replace the gas valve NO Have you confirmed that the system con...

Page 27: ...lary 1 113 193 27 308 012 Thermostat knob1 013 909 30 308 523 Boiler casing assembly white stove enamel with sightglass and foil insulation Standard model only 1 079 932 31 308 524 Controls casing doo...

Page 28: ...END Numbers up to 44 relate to the B G spares list 28 Thermostat pocket 32 Wall mounting plate 33 Back panel 35 Balanced flue terminal 37 Programmer optional 39 Overheat thermostat if fitted 100 Boile...

Page 29: ...29 Classic LX RS Installation SHORT LIST OF PARTS 57 BOILER CASING ASSEMBLY 56 SHORT PARTS Standard Model Deluxe Model...

Page 30: ...01482 492 251 Fax 01482 448 858 Registration No London 322 137 Registered Office National Avenue Kingston upon Hull HU5 4JN A subsidiary of Caradon p l c Technical Training The Caradon Plumbing Limit...

Page 31: ...be giving away a free boiler for the five best ideas every year to be selected by our Technical Director Please complete this form using extra sheets if required and post it or fax it to us on 01482...

Page 32: ...ease arrange for me to join an Ideal factory tour Range guides required The Ideal Guide a specifier s and installer s introduction to the Ideal domestic boiler range The Ideal Householders Guide to as...

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