IDEAL 4855 Operating Instructions Manual Download Page 4

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IDEAL 4855

•

IDEAL 5255

•

IDEAL 6655

The machine is designed for cutting stacks of

paper to a specified size.

This machine is constructed for "one-man

operation" only!

Warning!

Clips or similar damage the

cutting blade.

Disconnect from the mains before starting any

service work or before removing the panels!

Replacement of blade and cutting stick may

be performed only when the main switch is

switched off!

•

Safety precautions

• •

Summary of Contents for 4855

Page 1: ...IDEAL 6655 IDEAL 4855 IDEAL 5255 Operating Instructions Guillotines 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 22 23 24...

Page 2: ...these operating instructions before putting the machine into operation and observe the safety precautions The operating instructions must always be available 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

Page 3: ...y precautions Never leave the blade unattended Do not extract or transport the blade without protection See page 40 and 44 Danger Risk of injury Do not cut hard materials or materials which may splint...

Page 4: ...his machine is constructed for one man operation only Warning Clips or similar damage the cutting blade Disconnect from the mains before starting any service work or before removing the panels Replace...

Page 5: ...etzungen IDEAL 4315 1 B C A C A B C 2 B Operating the machine without safety device is forbidden Movable front safety guard A rear screwed safety guard B and cover C All components which could endange...

Page 6: ...d a safety two handed control system B Before working with the machine and after every blade replacement the automatic cut off function of safety guard A correct if distance between cover and table is...

Page 7: ...7 230V 10A min 115V 15A min Safety precautions Connect the power cord to a single phase socket Ensure free access to mains When not in use for a longer period switch off Main switch to 0 5...

Page 8: ...AL 4855 IDEAL 5255 IDEAL 6655 Danger Blade must always be covered by the pressing bar Protect mains cable against heat oil and sharp edges Safety precautions Pressung Messer OK OK X 0 X Clamping Blade...

Page 9: ...he stand from the wooden pallet 4 strong people are required to lift the machine from the pallet and place it on the stand Secure with 4 screws A Put the shelf B on the stand Parts and tools are in th...

Page 10: ...10 IDEAL 4855 IDEAL 5255 IDEAL 6655 A Installation Tools can be kept in the holder provided Cutting sticks A can be put in the tool holder 5 A 5 A 6...

Page 11: ...11 A Installation Plug into socket The machine must be connected directly to the socket Side tables A left and right are available as an option Nr 9000 528 A 528 9000 7 528 9000 7...

Page 12: ...evices are functioning and complete before use All covers have to be mounted A The release for cutting is allowed only if the cover is closed and the two hand safety device is operated at the same tim...

Page 13: ...nt is shown on the display in inches or cm B Position the main switch to I A Insert the key for the control system and move it to the right B Open the safety guard C The machine is now ready for use P...

Page 14: ...of the cut Blade cuts on the front edge B of the light beam Only use when no exact cut is required Position the paper on the backgauge A and side lays left or right B To move paper stacks please use...

Page 15: ...he front table Cutting sequence with automatic clamping Press down both actuators to step 2 Clamp returns Press down completely one of the actuators Pre clamping Press down both actuators to step 1 Th...

Page 16: ...ss both actuators of the two handed control system A simultaneously and keep pressed until the paper is completely cut To interrupt or stop cutting To interrupt or stop cutting release both actuators...

Page 17: ...n Operating elements A Safety two handed control system Pre clamping and cutting B Overload switch blade drive clamp drive backgauge drive C Backgauge control D Main switch E Hand wheel for backgauge...

Page 18: ...eration I D F G X J START C 17 72 4860 45 00 IDEAL 5260 52 00 20 74 IDEAL 24 02 6660 61 00 IDEAL DIN W Memory 1 A2 A3 A4 A5 Memory 2 A6 A7 B3 B4 Memory 3 X X X X Memory 4 X X X X Memory 1 4 5 7 8 Memo...

Page 19: ...cm 17 72 inches IDEAL 5255 52 00 cm 20 74 inches IDEAL 6655 61 00 cm 24 02 inches The DIN and free programmable measu rements are recallable with the respective buttons W Memory 1 A2 A3 A4 A5 Memory 2...

Page 20: ...ess the button and keep it pressed until an acoustic signal sounds the measurements have been saved now Warning Before storing or cutting a measurement please check if the correct measurement scale cm...

Page 21: ...21 1 6 4 5 7 2 1 3 9 8 8 10 T Memory 1 MANUAL Operation 4 5 2 1 X 34 X MANUAL L X M START J G H I Y 46...

Page 22: ...t the top and be covered by the clamp Do not touch the blade see safety information on page 46 Risk of injury Cutting to specified dimensions Press MANUAL Enter dimension on the numerical key pad L Me...

Page 23: ...cking angle I to the back gauge G and side lay on the left H Turn the hand wheel E to the right until the marking on the paper to be cut is below the cutting line indicator The further the hand wheel...

Page 24: ...24 IDEAL 4855 IDEAL 5255 IDEAL 6655 T Memory 1 MANUAL Operation L EJECT N START M L M START G O X P 00 00 START O X...

Page 25: ...er the start dimension on the display L Advance to the measurement with START M Push the paper to the backgauge G Press multiple cut O Multiple cut sign appears top left together with the value 00 00...

Page 26: ...m steps with the button j and b First figure on display Q program number Second figure on display R program step Smallest cutting measurement IDEAL 4855 3 0 cm 1 18 inch IDEAL 5255 3 5 cm 1 38 inch ID...

Page 27: ...R 00 00 01 Step R E X Enter X Enter PRG RUN Enter X START MANUAL PRG EDIT PRG Delete program no Enter X Enter X PRG EDIT Load program no 01 99 X Enter Q R 00 00 01 Step R E X Enter X Enter PRG RUN Ent...

Page 28: ...pears Second figure on display R program step Enter dimension or move the backgau ge to the desired measurement with the hand wheel E Store the measurement next program step appears Enter the next mea...

Page 29: ...Load program no 01 99 Enter X V MODIFY MODIFY PRG RUN PRG EDIT X X X Step Delete step no Enter X PRG EDIT Enter X STEP Insert step no 02 Enter X Enter X X X b j PRG RUN Load program no 01 99 Enter X V...

Page 30: ...he screen and the measurement flashes To store press MODIFY Release a cut and turn the paper If the printer s imprint deviates it can be corrected during the first two cuts via the hand wheel see abov...

Page 31: ...EDIT Enter X STEP Insert step no 02 Enter X Enter X X X PRG EDIT Enter X STEP Load step no 03 Enter X X Enter b j X X Step Delete step no Enter X PRG EDIT Enter X STEP Insert step no 02 Enter X Enter...

Page 32: ...rt position e g 02 Confirm with Enter Enter a measurement Store the measurement with The cutting position can be shown on the screen with the arrow keys b and j Changing a program step Press PRG EDIT...

Page 33: ...JECT S EJECT E S X X Enter X EJECT N PRG EDIT 08 Enter X 30 Enter X 40 Enter X EJECT PRG RUN 08 Enter X START 2 2 b j 30 40 EJECT S EJECT E S X X Enter X EJECT N PRG EDIT 08 Enter X 30 Enter X 40 Ente...

Page 34: ...nd ejects before advancing to the next measurement When the eject function is programmed an E S appears top right in the display Inserting an Eject function subsequently in the program Select a progra...

Page 35: ...35 T MANUAL T MANUAL Operation 08 Enter X 30 Enter X 40 Enter X EJECT PRG RUN 08 Enter X START 2 2 PRG EDIT 1 40 Enter X X O U T 15 Enter X...

Page 36: ...t 1 Eject ejection is completed turn the paper The backgauge moves to program step 2 Release cut 2 Multiple cut program Press PRG EDIT Enter program number Enter the 1 program step e g start up measur...

Page 37: ...inches A new blade must be used Purchase the new blade from Krug Priester D 72336 Balingen only The blade may only be ground by a qualified workshop or from the manufacturer Krug Priester D 72336 Bal...

Page 38: ...nt Turn the blade depth adjustment screw to the left until it stops Screwdriver found in tool set A or tool holder B Close the safety guard 1 Lower the blade by pressing both cutting actuators 2 Keep...

Page 39: ...d attachable extension pipe A in the tool set The slot must correspond to position 0 B Only IDEAL 4855 Unscrew the blade screws C on the right hand side Remove the special wrench Close the safety guar...

Page 40: ...e blade changing tool A into place and fasten it to the blade 3 Remove 2 blade screws 1 IDEAL 4855 and 3 blade screws 1 IDEAL 5255 IDEAL 6655 Loosen the grips 2 of the blade changing tool A lightly an...

Page 41: ...41 Take out the cutting stick with a small screwdriver If needed the cutting stick can be turned or exchanged The cutting stick can be used 8 times Blade and cutting stick replacement...

Page 42: ...top picture Turn the cutting stick the non used side must be near to the blade and plug it into the holding bolt Danger Risk of injury Cutting test after replacing the cutting stick not the blade Ins...

Page 43: ...changing tool A mounted 1 into the blade carrier and push it up to the top and screw it into place with the grips 2 Take the exchange blade carefully out of the blade box and screw it to the blade cha...

Page 44: ...g the entire cutting length 1 Turn main switch to position I 2 Lightly tighten 3 of the 5 blade screws with washers 1 Remove the blade changing tool 2 Lightly tighten the remaining blade screws with w...

Page 45: ...0 4 A 5 B 31 2 A 1 1 I 2 5 32 Close the safety guard 1 Lower the blade by pressing both cutting buttons 2 Keep one button pressed and turn off the main switch 3 Open the safety guard 4 With the speci...

Page 46: ...adually turn the knob for blade depth adjustment A turn to the right until the paper is cut along the entire length Do not set too low as blade will become blunt sooner Danger by blade replacement Bla...

Page 47: ...47 D A B 0 C D 5 35 A B F Maintenance and cleaning...

Page 48: ...s twice a year see picture The main switch must be on 0 B Remove lower panel C Tools in tool set or tool holder Remove any paper Grease the machine Check the 4 joining bolts and 2 pushing bars for wea...

Page 49: ...regulations are according to the regulations of the country where the cutting machine is operated The manufacturer recommends a safety check is made every 5 years by an authorised service team 5 35 A...

Page 50: ...4855 IDEAL 5255 IDEAL 6655 A B Is the machine plugged in Main switch to position I A Control system activated B Turn key to the right Release a cut see page 16 Machine does not function 16 Possible ma...

Page 51: ...51 Cut cannot be made If cover is open Close it If cover is closed Open and re close it Security check 40 1100 4215 1100 4205 Possible malfuntions...

Page 52: ...et the safety button A or B Machine blocked Blade is blunt Eliminate the cause and push the safety button A Backgauge blocked Safety button C ejects Eliminate the cause and push the safety button C Sa...

Page 53: ...eet Turn or turn around the cutting stick A readjust the blade by means of the blade adjusting knob B see page 46 Poor cutting quality or blade stays in the paper stack Change the blade C see pages 37...

Page 54: ...touching the keypad area L Motor runs but blade does not move downwards Security brake has been activated Inform the Service Team None of the above mentioned methods helped to solve the problem Conta...

Page 55: ...655 Cutting stick 6 pieces No 9000 022 IDEAL 4855 No 9000 024 IDEAL 5255 No 9000 026 IDEAL 6655 Blade changing tool 1 No 9000 518 IDEAL 4855 No 9000 512 IDEAL 5255 No 9000 513 IDEAL 6655 Paper knock u...

Page 56: ...311 Kg 230V 50Hz 1 120V 60Hz 1 80 3 5mA min 1 5mm 2 230V AWG 12 20A 120V A x x IDEAL 4855 1365 mm IDEAL 4855 1060 mm IDEAL 5255 1465 mm IDEAL 5255 1155 mm IDEAL 6655 1600 mm IDEAL 6655 1250 mm IDEAL 4...

Page 57: ...entification label Cutting length mm Table depth mm Minimum space requirement B X T X H mm Weight kg IDEAL 4855 475 450 765 x 1000 x 1300 228 IDEAL 5255 520 520 865 x 1135 x 1295 252 IDEAL 6660 650 61...

Page 58: ...s approved by independent safety laboratories and is in compliance with the EC regulations 2006 42 EG and 2004 108 EG Sound level information The sound level is 72 5 db A as defined by EN 13023 Subjec...

Page 59: ...59 Technical data Krug Priester has a certified quality management system according to DIN EN ISO 9001 2008 and a certified environmental management system according to DIN ISO 14001 2009...

Page 60: ...ive EC Directives machines 2004 108 EG EMV Richtline EMV Electromagnetic compatibility directive EMV directives compatibilit lectromagn tique 2011 65 EU RoHS Richtlinie RoHS directive RoHS directives...

Page 61: ...61 Remarks...

Page 62: ...62 IDEAL 4855 IDEAL 5255 IDEAL 6655 Remarks...

Page 63: ...63 Remarks...

Page 64: ...IDEAL Made in Germany Printed in Germany IDEAL 12 2013 Document Shredders Trimmers and Guillotines IDEAL 72336 Balingen Germany www ideal de...

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