background image

19

12  COLD WATER ISOLATION (CWI) TEST

13  MAINTENANCE NOTES

CWI test is a guide to showing the performance of the thermostat.

Prior to CWI test:

• Make sure that the temperature handle is aligned in the 40°C position.

• Make sure the supply temperatures are within the ranges 55 to 65°C for hot, & 5 to 20°C for cold.

• Unscrew the shower hand set from the flexible hose, & direct the water to be discharged into a

  suitable vessel.

To perform a CWI test:

• Turn the product on using the flow handle, override the 50% economy flow stop on the handle & rotate

  handle to max, giving 100% flow.

• The temperature handle button should be positioned at the 40°C nominal stop (parked).

1.

 Record the steady state temperature of both hot and cold water supplies. Note the Δt.

2.

 Record the temperature of the mixed water at the outlet, should be within range 40±1°C.

3.

 Isolate the cold water supply. If the flow ceases, CWI test passed. An ongoing reduced fine flow

    of water (pencil stream) from the mixed water outlet is also acceptable as a pass.

Restore the cold supply & recheck the temperature at the mixed water outlet once stabilised.

If the flow has not reduced, the product has failed the CWI test. Product requires maintenance, 

cartridge should be removed, cleaned & retested. See guidance below.

Additionally, clean all filters, ensure check valves are working, and make sure all isolating valves 

are fully open. Refit the shower handset to the flexible hose upon completion of the test.

NOTE: In order to isolate the cold water & to perform the CWI test, service valves must be fitted (as 

close as practicable to the mixer’s inlets).

Volumetric guidance

 in the case of “ongoing reduced discharge of water” during CWI test

Acceptance criteria is as follows, isolate the cold water supply then:

1)  Collect the water discharged from the shower outlet for 5 seconds.

2)  Continue to collect the water discharged from the shower outlet in a second vessel for a further

     period of 30 seconds.

The volume collected in the first period of 5 s shall not exceed 200 ml.

The volume collected in the second period of 30 s shall not exceed an additional 300 ml.

After restoration of the cold water supply (30 s) the mixed water outlet temperature shall not differ by 

more than 2°C from the initial set mixed water temperature.

The fitting of isolation valves and strainers is required as close as is practicable to the water supply inlets

of the thermostatic valve. The thermostatic cartridge seldom fails and the possibility of blocked filters

should be investigated before contemplating replacing it. Small particles of debris may still find their way

past the strainers and onto the filter screens on the thermostatic cartridge. These should be cleaned and

re-fitted. See section cartridge replacement.

Summary of Contents for Ceratherm C100 A7537AA

Page 1: ...c Bar Shower Mixer supplied over head shower handset kit Ceratherm C100 Exposed Thermostatic Bar Shower Mixers INSTALLER After installation please pass this instruction booklet to user IMPORTANT BEFOR...

Page 2: ...ISSIONING PERIODIC CHECKS 18 11 FREQUENCY OF REGULAR SERVICING 18 12 COLD WATER ISOLATION CWI TEST 19 13 MAINTENANCE NOTES 19 14 DISASSEMBLY SEQUENCE OF MAINTENANCE 20 15 DEMOUNTING THE MIXER FOR DISI...

Page 3: ...5 G 1 2 65 300 1122 min 700 79 5 74 381 5 23 30 x 15 50 2 L 1750 180 58 3 Basic shower valve dimensions shown with mounting brackets assembled Shower kit overhead shower supplied with A7543AA 600 Show...

Page 4: ...square overhead shower plate 1750 shower hose slim shower hand set A7543AA Shower valve without mounting brackets A7537AA 600 Shower kit includes 600 riser rail a pair of mounting brackets sliding br...

Page 5: ...d as the vertical distance between the bottom of the cold water storage tank which feeds the hot water system and the highest point on the shower spray plate When installing with a shower pump the use...

Page 6: ...ervice valves for isolating both water supplies MUST be fitted below the bath to permit future maintenance of this product see sect 23 These should be fitted as close as practicable to the water suppl...

Page 7: ...ted zone of backflow risk for restrained hose which is longer than system design hose not permitted zone of backflow risk for unrestrained hose zone of backflow risk for restrained hose w c spill over...

Page 8: ...lose as practicable to the water supply inlets of the mixer in an easily accessible location NOTE service valves are not supplied with thiese products see section 23 Shower Kit Each product is supplie...

Page 9: ...ply pipes should be run within the wall cavity Hot supply pipe should be on the left hand side and the cold on the right Ensure that the hot and cold pipes are positioned 150mm apart and are level Use...

Page 10: ...aging conce aled pipework 10 MIN 20 MAX With the wall brackets in position the supply pipes should be trimmed as shown The pipes should project from the front face of the brackets by bet ween 10 to 20...

Page 11: ...ternate to ensure mixer remains parallel to the wall O rings can be wetted with water to help them slide Fit the O rings provided into the grooves of the escutcheon Tighten the coupling nuts as far as...

Page 12: ...tighten the two grub screws visible from the rear of the wall bracket This will secure the wall bracket to the riser rail 3 This assembly of the shower rail parts together can now be located onto the...

Page 13: ...centrally within the square orientate it as shown Mark the two slot positions on the wall 7 Drill two 6mm holes into the wall at the centre of the marked slots 8 Tap two wall plugs into the two drille...

Page 14: ...hower handset The flexible shower hose has integral seals at both ends The shower handset can be parked in the bracket using the conical portion of the shower hose as shown The shower parking bracket...

Page 15: ...t 2 Tap a wall plug into the 6mm drilled hole 3 Using a posi screw driver the screw pro vided securely fix the bracket to the wall 5 Example of a completed installation 4a Ensure the shower hose is tr...

Page 16: ...ition Rotating this handle downwards from the parked position commences water flow By rotating the handle 90 from the off position the user will encounter economy flow stop delivering about 50 of the...

Page 17: ...e further to the maximum flow stop Rotating this handle upwards from the parked position commences water flow will direct water to the top outlet This will activate the large overhead shower plate At...

Page 18: ...low 45 C If there is no significant change to the set outlet temperature 2 C or less change from the original settings and the fail safe shut off is functioning then the valve is working correctly and...

Page 19: ...clean all filters ensure check valves are working and make sure all isolating valves are fully open Refit the shower handset to the flexible hose upon completion of the test NOTE In order to isolate t...

Page 20: ...Use inline service valves if fitted 2 Fully open the flow or diverter handle to confirm water is switched off Unscrew the shower hose from the underside of the mixer This will permit some of the trap...

Page 21: ...ely dependent upon the water quality and service life As a minimum we recommend removal both handles thermostatic cartridge flow control or diverter cartridge Cleaning the cartridge strainer screens i...

Page 22: ...h 4 The drive bush can be removed if necessary by undoing the Phillips screw shown using a suitable screw driver 5 If necessary the square end caps fitted at each end of the mixer body can be removed...

Page 23: ...bore ensure the lug on the cartidge is orientated into the cut out in the mixer s bore as illustration above 6 Make sure the marking on the spline of the cartridge spindle is aligned with the edge of...

Page 24: ...9 Reverse the sequence to refit the drive bush handle Align the button edge of the handle to the rear edge of the mixer body overhead shower fully open fit screw roatate handle 90 back to the off posi...

Page 25: ...cap can remain inside the mixer body 2 Slide off the stop ring 3 Using a 17mm spanner or socket undo the flow cartridge The cartridge should now slide out of the mixer s bore 4 If necessary replace t...

Page 26: ...NU 1 Set 6 Non return valve A 861 372 NU 1 Set 7 Shower bracket cpl A 861 548 AA 2 Set 8 Shower hose 1750 mm A 4109 AA 1 pcs 9 Handspray 3Func 110 B 2232 AA 1 pcs 10 Slider holder f handshr B 961 024...

Page 27: ...7 Shower bracket cpl A 861 548 AA 2 Set 8 Connection nipple cpl A 861 550 NU 1 Set 5 1 2 1 3 4 9 15 10 13 11 12 14 8 9 7 6 A7543AA Ceratherm C100 Exposed Thermostatic Bar Shower Mixer supplied over h...

Page 28: ...se as is practicable to the water supply inlets of the thermostatic shower valve Service valves should be installed in an easily accessible location Basic valve with isolating only feature is availabl...

Reviews: