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Ideal Heating ECOMOD AHP60 50 kW, Installation And Servicing, Page: 27 / 78

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Ideal Heating ECOMOD AHP60 50 kW Installation And Servicing Download Page 27

01.07.2022 

 

27 / 78

AHP60-50/70  -  

Installation, Use and Maintenance

Figure 7 - List (non exhaustive) of the corrosive products encountered in different environments

Industries / risk zones

Type

Corrosive product

Paper / 

wood

Incinerators

& other

combustions

Cleaning

Salt 

extraction

Swimming 

pools

Treatment 

plants

Agriculture

& fertiliser

 manufacturers

Oxides

Nitrogen oxides 

(NOX)

x

x

x

Sulphur oxides 

(SxOy)

x

x

Carbon oxides

x

x

Volatile gases 

or liquids

Sulphurs

x

x

x

Hydrogen fluoride

x

x

Ozone

x

x

Nitrous oxide

Methane

x

Volatile Organic Compounds (VOC)

x

x

x

Hydrocarbons Terpenes

x

Alcohols

Methanol

x

Other alcohols

x

Acids

Phenols

x

Sulphuric acid

x

x

Hydrochloric acid

x

Hydrofluoric acid

x

Phosphoric acid

x

Fluorosilicic acid

x

Particles

Micro-particles

x

x

Ash

x

x

Other

Nitrates

x

x

Sulphates

x

x

x

Chlorine compounds

x

x

x

x

Bromides

x

x

Ammonia

x

x

Phosphate

x

Summary of Contents for ECOMOD AHP60 50 kW

Page 1: ...rm to the safety and performance speci cation that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for speci cat...

Page 2: ......

Page 3: ...nnections 39 4 PRE REQUISITES BEFORE COMMISSIONING 44 4 1 Verification before switching on 44 4 2 Switching On 45 4 3 Commissioning 45 4 4 Primary loop flow rate cascade balance adjustment 45 4 5 Oper...

Page 4: ...LIFE 74 9 ANNEX A DATA FOR PRODUCTS 70KW 76 Symbols used in this document INFORMATION This symbol draws attention to comments CAUTION Failure to comply with these instructions may cause damage to the...

Page 5: ...th the prevailing regulations and code of practice in particular The legislation on the handling of refrigerants Current I E E BS7671 Wiring Regulations CAUTION This device must be maintained by quali...

Page 6: ...the responsibility of the installer and personnel performing operations on this machine to perform a risk analysis prior to any installation and work on the machine The elements indicated below are no...

Page 7: ...Effect Level workers long term systemic effects inhalation 7035 mg m3 PNEC Predicted No Effect Concentration Water fresh water 0 142 mg l Aquatic intermittent emissions 1 42 mg l Sediments fresh water...

Page 8: ...below must only be performed by specialised technicians or qualified personnel ensure that other types de refrigerant do not contaminate the R32 keep the gas bottle in a vertical position when loading...

Page 9: ...ulic and electrical circuits Hydraulic connections The connection must comply with good engineering practices according to the regulations in force Reminder Make the assembly seals according to good e...

Page 10: ...he treated water does not become aggressive for the circuit Electrical connections Ensure that the general electrical power supply has been cut off before starting any repair work Characteristics of t...

Page 11: ...01 07 2022 11 78 Example of recommended connection diagram non exhaustive TO THE EXPANSION SYSTEM COMMAND TO ELECT CABINET...

Page 12: ...technician must receive the appropriate training and instruction for their tasks in safe conditions Operators should be familiar with personal protective equipment and accident prevention rules prescr...

Page 13: ...see Refrigerant Material Safety Data Sheet You should know that refrigerants may not develop an odor For any intervention on the heat pump system Wear appropriate PPE especially gloves and goggles En...

Page 14: ...14 78 00U07352260 A_EN AHP60 50 70 Installation Use and Maintenance...

Page 15: ...rosion The heat pump s performance may be affected by this by up to 2 in relation to the values communicated in chapter 2 4 1 2 3 Definitions Change to monobloc heat pump to be installed outdoors only...

Page 16: ...3 h 8 6 11 5 Useful head 1 kPa 108 122 Energy efficiency Water 35 C 55 C Class A A A A Compressor Type Scroll DC Inverter Oil type FW68S Number of compressors 2 2 Quantity of oil L 3 8 3 8 Refrigerati...

Page 17: ...kg 535 595 The above performances are given for the following operating conditions as per the standard 14511 2018 1 Heating external air temperature 7 dry C temperature Ts 6 C humid temperature Th in...

Page 18: ...1 and under normal test conditions in heating mode in accordance with the provisions of EU Regulation 813 2013 The tolerance on the value of the total acoustic power level is 2 dB A The value is dete...

Page 19: ...outside air 7 C 6 C water temperature inlet outlet 47 55 C The tolerance on the value of the total sound power level is of 2dB A Value is determined according to EN 12102 1 2017 used in conjunction wi...

Page 20: ...W Length mm 1920 Width mm 1110 Height mm 1920 Height ducted version mm 1980 IN OUT water in out 1 1 2 grooved tube E Electrical power supply input Figure 1 Dimensions of the models AHP60 50 70 kW 2 5...

Page 21: ...under the panel Be careful of the electrical panel that is attached to the door itself 2 5 2 2 Access to the hydraulic component Figure 3 Dismantling procedure for the hydraulic component In case of...

Page 22: ...mperature and summary table This heat pump is designed to operate over an outdoor air temperature range of 20 C to 40 C The outlet water temperature depends on the outside air temperature within the l...

Page 23: ...e flow rate controller deactivation threshold is exceeded For more detailed information we provide a table below which indicates the minimum flow rates to be guaranteed on the condenser to ensure that...

Page 24: ...age the unit 3 Ensure that the unit is kept vertical while it is being moved 4 Before moving the unit check that the equipment is suitable for lifting it and will prevent any damage occurring 5 Check...

Page 25: ...chinery A few elements to watch for are also shown in Table on page 27 Determining which corrosive elements are present in the environment of an installation is a necessary preliminary step but is not...

Page 26: ...iods fit the drain hose with a trace heater to prevent it from icing over If a water trap is installed check the efficiency of the condensate drain Nothing should obstruct the air from circulating thr...

Page 27: ...cturers Oxides Nitrogen oxides NOX x x x Sulphur oxides SxOy x x Carbon oxides x x Volatile gases or liquids Sulphurs x x x Hydrogen fluoride x x Ozone x x Nitrous oxide Methane x Volatile Organic Com...

Page 28: ...to reduce the risks it is advisable to study the vibration transmissions from the machine to the building as well as piping reverberation 3 3 2 1 Principle of reflection of emitted noise Inner courty...

Page 29: ...2 3 3 3 Minimum technical clearances By following the installation precautions it is absolutely essential to ensure the following minimum service clearances are respected Therefore avoid placing the a...

Page 30: ...n contact Ideal Heating to exchange the heat pump The ducted installation must be carried out according to the configurations shown in the diagram in the previous figure with a maximum loss of head du...

Page 31: ...ak the refrigerant must not be allowed to stagnate and it must be possible to evacuate it In the case of an installation under a shelter or in an enclosed place a ducted version is recommended Please...

Page 32: ...he centre of gravity and the vibration shock absorbers The position of the centre of gravity of each heat pump is indicated in the table with reference to the dimensions indicated in the image A P1 P2...

Page 33: ...lexible hoses that have not been re used We recommend fitting the following components in the hydraulic circuit Thermometer with sensor for the reading the temperature in the circuit Manual valves to...

Page 34: ...tted with a flow rate controller factory fitted If the flow rate controller is modified or removed or if the water filter and filter settler are not fitted on the unit the warranty is immediately void...

Page 35: ...ted water always contributes a significant amount of scaling To monitor this and to detect problems a system water meter must be installed When carrying out work on the installation do not drain it co...

Page 36: ...ase of a unit where the water is in contact with heterogeneous materials for example if there is any copper or aluminium appropriate treatment is recommended to guarantee a long lifetime for the unit...

Page 37: ...un the pump to readjust the pressure Check that there are no leaks After the Commissioning stage once the machine has been started up purge the hydraulic station again Figure 11 Hydraulic circuit 50 7...

Page 38: ...nt of the system To fill the installation we recommend the use an external tap installed by the installer There is always a service valve in the unit that can be used if it is necessary to fill drain...

Page 39: ...circulator at maximum speed To activate drain mode ECOMOD screen in OFF mode The circulator is activated for 5 minutes then switches off You can exit the system drain cycle manually To deactivate dra...

Page 40: ...earby may cause suffer electromagnetic disturbances to from the unit Be aware of this risk on the installation site We recommend powering the unit electrically with an adequate line and protections an...

Page 41: ...last when the unit is disconnected If the power cable comes loose make sure that the active conductors are powered before the earth wire A proximity switch with adequate breaking capacity must be inst...

Page 42: ...R R R R 12L1 12L1 12N1 12N1 XC XC XP XP 1 1 1 2 1 2 1 1 2 1 2 2 2 2 2 1 3 1 3 2 3 2 3 1 4 1 4 2 4 2 4 1 5 1 5 2 5 2 5 1 6 1 6 2 6 2 6 1 7 1 7 2 7 2 7 1 8 1 8 2 8 2 8 1 9 1 9 2 9 2 9 1 10 1 10 2 10 2...

Page 43: ...nection R Ecomod Heat Control OCI 351 A connection X1 1 1 2 Remote on off input Safety wiring lack of water dry contact Lack of water pressure switch Voltage free digital input closed machine switched...

Page 44: ...earth The voltage must be the same as that stated on the appliance s rating plate Ensure that the voltage is definitive and within the tolerance limits 5 Before switching on check if all of the cover...

Page 45: ...gas boiler 4 4 Primary loop flow rate cascade balance adjustment The ECOMOD hydraulic flow adjustment service is to be carried out by you Please refer to the Ecomod Heat Control manual adapted to your...

Page 46: ...SL1 RS RD PED TC1 CV CV SG1 RL RL RL TE SD1 SV PED TR1 SV W OUT W IN F1 CO SBSV 1 SB SV RL SV SV RL RS RD RS SB RL RS RL CV RL RL EEV1 CV RL1 MAF1 RL2 RL1 RL2 RD RS1 RD RS2 RL1 RL2 RL LR1 EV2 EV1 INVC...

Page 47: ...1 LIQUID AND MOISTURE INDICATOR SV PRESSURE GAUGE OUTLET CV NON RETURN VALVES F 1 DEHYDRATOR FILTER PED TC 1 HIGH PRESSURE SENSOR HC 1 2 HOUSING RESISTOR PED TR 1 LOW PRESSURE SENSOR MAF 1 FAN PSH 1 H...

Page 48: ...48 78 00U07352260 A_EN AHP60 50 70 Installation Use and Maintenance 4 6 ECOMOD user interface navigation Only in case of default in progress Only if USB flash drive detected with the right files...

Page 49: ...LED ON LED if the compressor is active OFF if the compressor is switched off FLASHING if timer is counting down to start the compressor Not used in this application Frost free resistor LED ON LED if t...

Page 50: ...nly if a USB stick is present see software instructions Firmware version Fir Installer Error history Hist Installer Only if there is data in the history Access the PSS menu to enter the maintenance te...

Page 51: ...activate access to a higher level Once you have fully exited the menus the password privileges are lost and the password needs to be entered once again LABEL SENSOR T01 Inlet water temperature T02 Ou...

Page 52: ...on and polarity between the E1 GND fan terminals and XC 13 1 XC 13 2 Check for the presence of the D1 DCOut shunt Problems encountered Cause Solution HMI off with heat pump powered up Power supply pha...

Page 53: ...the condition of the water filters in the system E008 Compressor board limit alarm If during the lubrication phase the compressor does not exceed he minimum frequency it is stopped and the error mess...

Page 54: ...ating correctly Check the compressor is operating correctly Check the continuity of the connection between U V and W on the inverter and U V W on the compressor Check the resistor between the compress...

Page 55: ...Thermostat positioned at top of compressor TS1 Intervention reset temperatures TS1 E642 Failure of the compressor dischargesensor 2 intervention of the manual reset pressure switch closed 42 8 bar op...

Page 56: ...or is attached correctly to the terminals XC 15 1 XC 15 2 E701 High pressure sensor failure The TR1 high pressure sensor is defective Check that the TR1 sensor is attached correctly to the terminals X...

Page 57: ...ard and the fan board to determine if the opto coupler is working If the LEDs of the compressor inverter board INV1 are not flashing and the board is powered the INV1 board needs to be replaced E802 I...

Page 58: ...or compressor defective Poor connection between the inverter board and the compressor Check the continuity of the connection between U V and W on the inverter board and U V W on the compressor Change...

Page 59: ...emp rature dissipateur thermique Inverter lev e E872 Inverter card 2 Ambient over temperature protection Heatsink over heat protection IPM temperature protection 100 125 C PFC module Power Factor Corr...

Page 60: ...f the wiring is ok change compressor E921 Inverter card 1 PFC Power Factor Control over current E922 Inverter card 2 PFC converter over current Input sort circuit Faulty chocke Check the input phase t...

Page 61: ...Check the input voltage E951 Inverter card 1 Temperature heatsink or ambient sensor error E952 Inverter card 2 Temperature heatsink or ambient sensor error Inbox temperature sensor error Broken heats...

Page 62: ...refit the plug In all cases we recommend filling the system using an external tap that has been fitted by the installer 7 2 Filling the outdoor unit Refer to paragraph 3 6 4 7 3 Prolonged shutdown The...

Page 63: ...erations that need pipes to be where it is necessary to desolder the pipes we strongly recommend cutting the pipes and not desoldering them with a torch as the flame may trigger the combustion of any...

Page 64: ...attery with compressed air X Check if the electrical terminals inside the electrical cabinet and on the compressor terminals are attached correctly X Tightening the hydraulic connectors X Check that t...

Page 65: ...ut the cleaning treatment every three months Wash preferably with hot water 40 60 C and a pH neutral detergent then rinse thoroughly with cold water 50 L m If the maintenance personnel notices that th...

Page 66: ...chnical personnel Place the appliance in a suitable place where there is no risk of leakage of flammable gas Make the installation area inaccessible to third parties Presence of dust water inside the...

Page 67: ...before the maintenance phase or refer to the label on the component itself and choose the equipment posture that is most suitable for the work to be performed taking into account the load limits impo...

Page 68: ...R32 This refrigerant detector must not generate sparks and must be properly sealed 3 Extinguisher A CO2 or powder extinguisher must be available for the following situations Topping up the refrigerant...

Page 69: ...tances that may cause corrosion Exception refrigerant lines must be made of corrosion resistant materials or be sufficiently protected against corrosion 7 Checking the electrical components The follow...

Page 70: ...on components suitable for use in flammable atmospheres While we cannot completely rule out exceeding the permissible voltages and currents permanent capacitive or inductive loads must not be connecte...

Page 71: ...t circuit for repair or other reasons it should be done according to standard procedures In general special care must be taken with regard to the flammability of the refrigerant The following procedur...

Page 72: ...drain equipment We recommend that first of all the refrigerant is recovered Before draining take samples of the oil and refrigerant if the refrigerant needs to be treated The important factor is that...

Page 73: ...erant bottles must contain a safety valve and shut off valves that are firmly attached and in good condition Empty recycling bottles are evacuated and must be cooled down before the suction process if...

Page 74: ...the symbol above must not be put with domestic waste and must be collected separately When the appliance has reached the end of its life cycle and needs to be replaced a number of recommendations mus...

Page 75: ...s with appropriate technical training obtained through courses recognised by the competent authorities The same precautions described in the previous paragraphs must be followed Special attention must...

Page 76: ...kW 0 022 0 022 Thermostat shutdown mode PTo kW 0 022 0 022 Standby PSB kW 0 022 0 022 Active crankcase heater mode PCK kW 0 076 0 076 Other Features Power regulation Variable Sound power level indoor...

Page 77: ...rmostat shutdown mode PTo kW 0 022 0 022 Standby PSB kW 0 022 0 022 Active crankcase heater mode PCK kW 0 076 0 076 Other Features Power regulation Variable Sound power level indoors outdoors LWA dB A...

Page 78: ...2 Ideal is a trademark of Ideal Boilers Registered Office Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Registration No London 322 137 Ideal...

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