ICP DAS USA iDCS-8000 User Manual Download

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iDCS-8000

Remote Rugged I/O System with Redundancy

Hardware User's Manual

Summary of Contents for iDCS-8000

Page 1: ...iDCS 8000 Remote Rugged I O System with Redundancy Hardware User s Manual...

Page 2: ......

Page 3: ...hange 1 43 2013 08 14 Adding pulse input module to this user s hardware manual 1 42 2013 06 28 Adding analog module to this hardware user s manual 1 41 2013 06 03 Adding some description for the secti...

Page 4: ...S reserves the right to change this manual at any time without notice The information furnished by ICP DAS is believed to be accurate and reliable However no responsibility is assumed by ICP DAS for i...

Page 5: ...Wiring 25 1 5 8 Cable 26 SECTION 2 POWER MODULES 27 2 1 FPM D2440 27 2 1 1 Overview 27 2 1 2 Specification 27 2 1 3 Pin Assignment 28 2 1 4 LED Indicator 28 2 1 5 Internal Hardware Structure 29 2 1 6...

Page 6: ...NALOG OUTPUT 56 4 5 1 F 8028CV 56 4 5 2 F 8028CH 59 4 6 PULSE INPUT 62 4 6 1 F 8084 62 SECTION 5 TERMINATION BOARD 65 5 1 DIGITAL INPUT 65 5 1 1 DN DIO M 65 5 1 2 DN DI 32DW 67 5 2 DIGITAL OUTPUT 73 5...

Page 7: ...odular remote I O system It provides easy installation of the I O modules and process cabling It is highly modularized and flexible so that the I O modules can be combined to suit many applications in...

Page 8: ...hout any additional wiring Wide industry standard support The iDCS 8000 provides connectivity to most popular industry standard to communicate with controller and makes iDCS 8000 I O compatible with v...

Page 9: ...I O module to support passive loop This module has hot swappable and redundant functions Communication Module This module is a configurable communication interface that performs operation such as sign...

Page 10: ...or passive loop F 8019 8 analog input channels Thermocouple mV 5V 10V Analog Output F 8028CV 8 analog output channels 4 20mA 5V 10V F 8028CH 8 analog output channels 4 20mA HART interface Termination...

Page 11: ...owing table is the absolute maximum rating of the environmental specification for the iDCS 8000 Parameter Specification Operating Temperature 25 75 Operating Humidity 5 95 RH non condensing Storage Te...

Page 12: ...Section 1 Introduction Installation 12 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 1 5 2 2 iDCS 8000 Body Module Plugged Units mm...

Page 13: ...Installation Section 1 Introduction iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 13 1 5 2 3 FRMK Wall mount panel...

Page 14: ...Section 1 Introduction Installation 14 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 1 5 2 4 Termination Board DN DO 16DR A DN DO 16DR B DN DI 32DW...

Page 15: ...Installation Section 1 Introduction iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 15 DN DIO M DN AIO M DN TC M DN RTD M...

Page 16: ...Section 1 Introduction Installation 16 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 DN AIH 04...

Page 17: ...riginally designed for DIN rail and wall mounting by the mechanism The following section will describe how to mount the iDCS 8000 in different type 1 5 3 1 DIN rail mounting Use screw drive to mount t...

Page 18: ...tion 1 Introduction Installation 18 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 Successful mounting iDCS 8000 1 5 3 2 Panel mounting Use screw drive to mount the iDCS 8000 to the FRMK with M4 sc...

Page 19: ...nual 2013 8 14 Rev 1 43 19 Then mount the FRMK panel 1 5 3 3 Wall mounting The steps of wall mounting are same as panel mounting The difference between panel and wall mounting is the FRMK unit The 4 M...

Page 20: ...on 20 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 1 5 4 Module Installation Installing along the guiding rail then pushing into 48 pin socket Lock the module Guiding rail Locker Push following t...

Page 21: ...Installation Section 1 Introduction iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 21 1 5 5 Wiring Single Operation Redundant Operation...

Page 22: ...ge in the field The iDCS 8000 provides a frame ground to gain noise immunity This can prevent the damage caused by noise and increase the system stability There are many ways to ground iDCS 8000 to ea...

Page 23: ...ators might touch must set earthed The grounded system must follow Electrical Equipment Technical Standard Class D specification and the earth resistance must be below 100 Note There is a 3 kVDC high...

Page 24: ...Section 1 Introduction Installation 24 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43...

Page 25: ...minal block to connect field devices to termination board Users can easily replace the termination board by removing the pluggable terminal block 1 5 7 1 Pluggable Terminal Blocks Specification Parame...

Page 26: ...Cable There are three cables with different length can be used to connect the I O module and the termination board Cooper conductor Drain wire PVC jacket Aluminum mylar SR PVC insulation Model Length...

Page 27: ...o single or redundant application It also has diagnostic to make system more reliable 2 1 2 Specification Parameter Value Voltage input 24VDC 20 Voltage output 5 VDC 2 24VDC Depending on input power s...

Page 28: ...8 14 Rev 1 43 2 1 3 Pin Assignment PWR FPM D2440 PWR GND F G 2 1 4 LED Indicator Pin Description PWR 24 VDC P GND Ground F G Frame Ground LED Status Description PWR On Normal operation Off No input or...

Page 29: ...6 List of Power Consumption of Module Model Name Maximum Output Current F 8040 1 8 W F 8041 2 3 W F 8017C1 1 5 W F 8017C2 2 2 W F 8017CH 1 2 W 7 5W 1 F 8028CV 0 5W 11 W 2 F 8028CH 0 5 W 10 W 2 F 8015...

Page 30: ...s I O modules It is built in two rotary switches to easily configure node ID without utility There are also 3 LED indicators for system diagnostic and 2 LED indicators for network status users can loc...

Page 31: ...lid number of the address is from 1 to 254 The other 3 addresses can be configured through MiniOS7 Utility 3 1 4 LED Indicators SW1 SW2 HF LF RUN LAN LNK ACT LED Status HF On Heavy fault Off Normal RU...

Page 32: ...front side showing activity Off No activity Green and Flash Activity and orange color LED indicator showing link status Off No Link Orange Link established Pin Name Color Description 1 TX Clear white...

Page 33: ...ult ACT Solid Single Output Input Enable Redundant Master Output Input Enable Off Single Output Input Disable Redundant Slave Output Input Disable DUX Solid I O Module is operating in redundant mode O...

Page 34: ...are watchdog activated T2 50 ms I O modules lose connection to the termination board T3 1 ms Response time for analog output high low alarm T4 16 ms 8 channels Response time for analog input high low...

Page 35: ...he digital input channels also offer LED indicators to locally display digital input status Moreover the module offers 3000 VDC optical isolation between channels and backplane bus If any high voltage...

Page 36: ...current 7mA 24VDC Field to Logic isolation 3000VDC Certification EMC EN61000 6 2 EN61000 6 4 IEC EN 61000 4 2 IEC EN 61000 4 4 General Termination board DN DI 32DW DN DIO M Maximum power consumption 1...

Page 37: ...Digital Input Section 4 I O Module iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 37 4 2 1 4 Pin Assignment...

Page 38: ...t The digital output channels offer LED to indicate digital output status Moreover the module offers 3000 VDC optical isolation between channels and backplane bus If any high voltage or current damage...

Page 39: ...ion EMC EN61000 6 2 EN61000 6 4 IEC EN 61000 4 2 IEC EN 61000 4 4 General Termination board DN DO 16DR A DN DO 16DR B DN DIO M Maximum power consumption 2 3 W Operating temperature 25 75 Humidity 5 95...

Page 40: ...Section 4 I O Module Digital Output 40 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 4 3 1 4 Pin assignments...

Page 41: ...ls This module has 0 05 accuracy for highly accurate application Besides the F 8015 provides 3000VDC optical isolation between channels and backplane bus If any high voltage or current damages these c...

Page 42: ...Span Drift 20 ppm Common Mode Rejection 106 dB Normal Mode Rejection 90 dB Input Impedance 20 M Data Range 2500 12500 Isolation 3000VDC Certification EMC EN61000 6 2 EN61000 6 4 IEC EN 61000 4 2 IEC...

Page 43: ...Analog Input Section 4 I O Module iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 43 4 4 1 4 Pin assignments...

Page 44: ...ccurate application Moreover this module provides 500Hz sampling rate for some application The F 8017C1 provides 3000VDC optical isolation between channels and backplane bus If any high voltage or cur...

Page 45: ...500 12500 0 24mA Isolation 3000VDC Certification EMC EN61000 6 2 EN61000 6 4 IEC EN 61000 4 2 IEC EN 61000 4 4 General Termination board DN AIO M Maximum power consumption 1 5 W Operating temperature...

Page 46: ...Section 4 I O Module Analog Input 46 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 4 4 2 4 Pin assignments...

Page 47: ...ation Moreover this module is built in 2 ADC to provide same sampling rate as F 8017C1 for some application The F 8017C2 provides 3000VDC optical isolation between channels and backplane bus If any hi...

Page 48: ...ge 2500 12500 Isolation 3000VDC Certification EMC EN61000 6 2 EN61000 6 4 IEC EN 61000 4 2 IEC EN 61000 4 4 General Termination board DN AIO M Maximum power consumption 2 2 W Operating temperature 25...

Page 49: ...Analog Input Section 4 I O Module iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 49 4 4 3 4 Pin assignments...

Page 50: ...module provides 500Hz sampling rate for some application In addition to current input F 8017CH is also built in HART master interface to remotely maintain devices via HART The F 8017CH provides 3000V...

Page 51: ...C EN61000 6 2 EN61000 6 4 IEC EN 61000 4 2 IEC EN 61000 4 4 General Termination board DN AIH 08 Maximum power consumption 1 2 W 7 5W 1 Operating temperature 25 75 Humidity 5 95 RH Non condensing Weigh...

Page 52: ...Section 4 I O Module Analog Input 52 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 4 4 4 4 Pin assignments...

Page 53: ...ouple input Type J K T E R S B N C An external CJC is supported for accurate termperature measurement Moreover this module has 0 05 accuracy for highly accurate application Besides the F 8019 provides...

Page 54: ...Accuracy 0 05 FSR Zero Drift 0 5 V Span Drift 20 ppm Common Mode Rejection 106 dB Normal Mode Rejection 90 dB Input Impedance 10 M Data Range 2500 12500 Isolation 3000VDC Certification EMC EN61000 6...

Page 55: ...Analog Input Section 4 I O Module iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 55 4 4 5 3 Hardware Structure 4 4 5 4 Pin assignments...

Page 56: ...digital data into output signals Users can specify the start up and safety value through configuration software Moreover this module has 0 05 accuracy for highly accurate application Besides the F 80...

Page 57: ...Zero Drift 0 2 V Span Drift 25 ppm Output Capacity Current 750 Voltage 500 Data Range 2500 12500 Isolation 3000VDC Certification EMC EN61000 6 2 EN61000 6 4 IEC EN 61000 4 2 IEC EN 61000 4 4 General T...

Page 58: ...Section 4 I O Module Analog Output 58 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 4 5 1 3 Hardware Structure 4 5 1 4 Pin assignments NOTE The voltage output will start from channel 8...

Page 59: ...re Moreover this module has 0 05 accuracy for highly accurate application In addition to current output F 8028CH is also built in HART master interface to remotely maintain devices via HART Besides th...

Page 60: ...0VDC HART Mode Master Monodrop Point to Point Certification EMC EN61000 6 2 EN61000 6 4 IEC EN 61000 4 2 IEC EN 61000 4 4 General Termination board DN AIO M Maximum power consumption 0 5 W 10W 1 Opera...

Page 61: ...Analog Output Section 4 I O Module iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 61 4 5 2 4 Pin assignments...

Page 62: ...features many diagnostic like some failures of communication EEPROM WDT decoder etc When the modules are in the redundant mode and a failure occurs the slave module will take over as soon as possible...

Page 63: ...l input channel current 20mA 24VDC Maximum input current 25mA 30VDC Certification EMC EN61000 6 2 EN61000 6 4 IEC EN 61000 4 2 IEC EN 61000 4 4 General Termination board DN PI M Maximum power consumpt...

Page 64: ...Section 4 I O Module Pulse Input 64 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 4 6 1 4 Pin assignments...

Page 65: ...ut and output modules The size of DN DIO M is relatively small than other termination boards Due to the small size of termination board the DN DIO M can be fulfilled some applications in small cabinet...

Page 66: ...19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 DI16 DI17 DI18 DI19 DI20 DI21 DI22 DI23 DI24 DI25 DI26 DI27 DI28 DI29 DI30 DI31 N A COM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 DI0 DI1 DI2...

Page 67: ...additional terminal block for extending COM Furthermore the DN DI 32DW offers removable fuse protection for the field loops with local indication of fuse failure and overvoltage and transient protecti...

Page 68: ...rmination Board Digital Input 68 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 5 1 2 3 Hardware structure F 8040 with DN DI 32DW Dry contact Current sourcing F 8040 with DN DI 32DW Dry contact Cur...

Page 69: ...rious wire connections to connect with field device to digital input module It can be switched to different wire connection by changing jumper setting The detail of jumper settings are described as fo...

Page 70: ...11 DI12 DI13 DI14 DI15 NC 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 NC COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM NC 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53...

Page 71: ...Digital Input Section 5 Termination Board iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 71 5 1 2 6 Wiring Dry contact Current sourcing Dry contact Current sinking...

Page 72: ...Section 5 Termination Board Digital Input 72 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 Wet contact Current sinking sourcing...

Page 73: ...ut modules The size of DN DIO M is relatively small than other termination boards Due to the small size of termination board the DN DIO M can be fulfilled some applications in small cabinet 5 2 1 2 Sp...

Page 74: ...43 5 2 1 3 Pin assignment 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 DO16 DO17DO18DO19DO20DO21DO22 DO23 DO24DO25DO26DO27 DO28DO29DO30DO31 GND PWR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...

Page 75: ...put The DN DO 16DR A is used for digital output channel 0 15 and the DN DO 16DR B is used for digital output channel 16 31 These boards offer 2 output for each channel to extend control logic due to t...

Page 76: ...ent Max peak current 6A 10A Rated voltage Max switching voltage 250 VAC 400VAC Minimum switching Load 300 mW Mechanical life 20 x 10 6 Operate release time 8 5 ms Relay Coil Voltage input 24VDC 10 Cur...

Page 77: ...O 16DR A CN4 1 24 1 2 3 4 5 6 7 8 9 10 11 12 NO0 NC0 COM0 NO1 NC1 COM1 NO2 NC2 COM2 NO3 NC3 COM3 13 14 15 16 17 18 19 20 21 22 23 24 NO4 NC4 COM4 NO5 NC5 COM5 NO6 NC6 COM6 NO7 NC7 COM7 CN5 25 48 25 26...

Page 78: ...O17 NC17 COM17 NO18 NC18 COM18 NO19 NC19 COM19 61 62 63 64 65 66 67 68 69 70 71 72 NO20 NC20 COM20 NO21 NC21 COM21 NO22 NC22 COM22 NO23 NC23 COM23 CON2 25 48 73 74 75 76 77 78 79 80 81 82 83 84 NO24 N...

Page 79: ...g input and output modules It is a general termination board for most kind of analog modules The size of this termination board is also small and same as other mini termination boards for users instal...

Page 80: ...43 5 3 1 3 Pin assignment 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 NC CH8 CH8 CH9 CH9 CH10 CH10 CH11 CH11 CH12 CH12 CH13 CH13 CH14 CH14 CH15 CH15 FG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

Page 81: ...M is a termination board for RTD input modules The size of this termination board is also small and same as other mini termination boards for users installation 5 3 2 2 Specification RTD Input Channel...

Page 82: ...l 2013 8 14 Rev 1 43 5 3 2 3 Pin assignment 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 b9 A4 B4 b10 b11 A5 B5 b12 b13 A6 B6 b14 b15 A7 B7 b16 b17 FG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1...

Page 83: ...This termination board is also built in CJC to measure temperature more accurate The size of this termination board is also small and same as other mini termination boards for users installation 5 3 3...

Page 84: ...Analog Input 84 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 5 3 3 3 Pin assignment CON1 1 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 NC CH0 CH0 CH1 CH1 CH2 CH2 CH3 CH3 CH4 CH4 CH5 CH5 CH6 C...

Page 85: ...t circuit protection for the isolated power the loop current will be limited when circuit is shorted or the current is too large Moreover the removeable fuse can protect loop device when high inrush c...

Page 86: ...3 Pin assignment CON2 1 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 NC CH0 CH0 PWR0 GND0 CH1 CH1 PWR1 GND1 CH2 CH2 PWR2 GND2 CH3 CH3 PWR3 GND3 FG CON1 19 36 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

Page 87: ...og input and output modules It is a general termination board for most kind of analog modules The size of this termination board is also small and same as other mini termination boards for users insta...

Page 88: ...43 5 4 1 3 Pin assignment 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 NC CH8 CH8 CH9 CH9 CH10 CH10 CH11 CH11 CH12 CH12 CH13 CH13 CH14 CH14 CH15 CH15 FG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

Page 89: ...as other mini termination boards for users installation 5 5 1 2 Specification Pulse Input Channel 8 General Dimension W x L x H 112 x 117 x 29 mm Mounting 35 mm DIN Rail Wall Operating temperature 25...

Page 90: ...Section 5 Termination Board Pulse Input 90 iDCS 8000 Hardware User Manual 2013 8 14 Rev 1 43 5 5 1 4 Wiring...

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