background image

35

Turbo Unable to Fix Water Flow 

Issue

An explanation will appear in the middle of the screen to notify 

you the machine has stopped.

Your iCool machine can not continue until the reason for the 

lack of water is found. This is very important because such a 

powerful machine could easily freeze the remaining water in 

the titanium heat exchange tank solid and that could cause 

serious damage. The operating system will not allow that to 

happen.

/!\ Please make sure that there is enough water and that the 

water level is above the minimum required. 

/!\ If you have a water valve in your pool or elsewhere in the 

pipes, please make sure the valve is in the OPEN position and 

water can flow properly.

/!\ Water flow can sometimes be restricted by foreign objects 

such as band-aids or bits of clothing blocking the water flow. 

Check all water outlets are clear. 

/!\ Check your Water Circulation Pump. You may find some 

debris or items blocking the water flow inside the pump. 

If none of the above works, please email the iCool Support 

team with pictures of your entire set up, your pool and your 

water level so we can help solve your issue. 

Heat Exchange Tanks Frozen 

Solid

if you set the temperature below about 7ºC or 45ºF, it is 

occasionally possible in certain climatic conditions for the 

heat exchange tanks to freeze solid. This will block most or 

all the flow of water. It should be understood that in order to 

cool the pool water to these extremely low temperatures, the 

system must cool to at least 5ºC below the set temperature to 

allow for losses and this takes it very close to the temperature 

that water freezes solid. There is an anti freeze circuit in your 

iCool to prevent this in most cases. 

If the tanks freeze up, the system will stop to protect the tanks 

and the screen will sound and alarm and give advice. Allow 

30 minutes for the ice to melt and then set the temperature a 

little higher (no lower than 8 or 9ºC to prevent the tanks from 

freezing again) and restart. Normally settings above 8ºC or 

45ºF will not freeze the tanks in any conditions. 

If extreme freezing temperatures are expected, we 

recommend adding salt or anti-freeze to the water to lower 

the temperature at which the water freezes. If you are in a 

location that may experience below freezing weather at any 

time that the machine is not operating, we recommend that 

you drain the water from the Turbo machine to protect it from 

expanding ice in the tanks. 

 

Summary of Contents for 5 Series

Page 1: ...Series 5 Owner s Manual Turbo Range www icoolsport com support icoolsport com ...

Page 2: ......

Page 3: ...O1 Your Turbo O2 Installation Set Up O3 Get Started O4 Safety Procedures O5 Technical Support Table of contents ...

Page 4: ...Your Turbo O1 ...

Page 5: ...y in stadiums colleges sporting clubs in many countries becoming the world standard for commercial ice baths They can produce an extremely impressive chilling heating performance of moving either 15 000 or 20 000 watts of heat per hour depending on the model from a compact easy to install package that takes up much less space weights a lot less than any comparable machine What s new in Series 5 Pr...

Page 6: ...n the front page of your owner s manual This manual is intended to help you get started using the Turbo Range of cooling units To know your device s features specifications and operation instructions you will first need to identify your product Below are some guidelines to help you determine your model your series and your serial number Identify your Turbo Remote 15inch Full HD Capacitive Touch Sc...

Page 7: ...fting Handles Sealed Electrical Box Control Touch Screen A large Hi Definition 15 colour touch screen with wall mounting provisions controls all functions and settings and provides complete information on temperatures modes of operation and diagnostics The screen controls automatic chilling or heating and the management of connected ice baths Industry standard 40mm PVC pressure pipe quick connecti...

Page 8: ...3 7 in 241 00 mm 9 49 in R RI IG GH HT T F FR RO ON NT T L LE EF FT T B BA AC CK K Ø 54 OUT Ø 54 WATER IN ELECTRIC POWER IN 370 mm COLD HOT Dimensions Materials iCool Systems are sold all around the world and these specifications may be different for units delivered in your country due to local conditions or regulations or other factors Also certain specifications may change due to ongoing researc...

Page 9: ...al Standard Mounting Available Mounting Options Anti Vibration Feet or Wall Mounting Anti Vibration Feet or Wall Mounting Anti Vibration Feet or Wall Mounting Anti Vibration Feet or Wall Mounting Air Flow 4 000 Cubic Ft Minute 4 000 Cubic Ft Minute 4 000 Cubic Ft Minute 4 000 Cubic Ft Minute HD Resolution LCD Colour Touch Screen 15 Inch High Definition 15 Inch High Definition 15 Inch High Definiti...

Page 10: ...Quick Setup O2 ...

Page 11: ...s works very well too The Turbo is made from marine grade aluminium so it will generally last much longer than ordinary steel cabinets however direct sunlight can damage the paint finish over time Your TR pool must be placed on a uniformly flat and level surface Be sure to place the pool on an area that can support the weight of the bath when full water is very heavy 1KG per Liter It is always rec...

Page 12: ...tains a lot of water Access Limitations Please observe the overall dimensions shown elsewhere in this document to ensure that the pools can fit through the building s openings Note that some pipes and fittings may protrude slightly outside the dimensions of the stainless steel frames This must be considered when calculation access It may be permissible to remove some pipes and replace them after g...

Page 13: ...to increase the use of electricity to overcome a higher than normal heat load Therefore good ventilation is essential and will save you a lot of money over time by greatly reducing running costs Please note 300mm is the minimum front and back distance from walls or large objetcs but more is better If there is a large obstacle or wall too close it can cause this powerful machine s waste heat to be ...

Page 14: ...tory before delivery for this purpose Water Suction Safety By law there must be at least 2 suction points that collect the water from the pool Usually one of these is the skimmer box and the second is a suction fitting elsewhere in the pool such that a person can not reach both of them at the same time This is pre fitted by iCoolport if you have ordered an iCool TR Pool with your Turbo Water Circu...

Page 15: ... Pipes 50mm PVC Pressure Pipes WATER CIRCULATION PUMP From POOL to TURBO From TURBO to POOL OPTIONAL JETS Optional on TR Pools with spa jets Optional on TR Pools with spa jets Main suction from skimmer box Optional items on TR Pools with spa jets Please refere to TR Pool manual for more information Water flow direction ...

Page 16: ...between 208 240 volts connected for high current devices such as clothes dryers etc Highervoltages are more efficient and provide better performance for high power products like Turbo machines Turbos must be connected to the voltage marked on the machine they are NOT multi voltage and using a different voltage may cause severe damage Your Turbo is fitted with an electrical safety device to protect...

Page 17: ...GE BRICK PROVIDED 15 INCH TOUCH SCREEN CIRCULATION PUMP CABLE If no filter connect bottom of Turbo to top of pump directly OPTIONAL WATER FILTER 50mm PVC Pressure Pipes 50mm PVC Pressure Pipes WATER CIRCULATION PUMP From POOL to TURBO From TURBO to POOL OR 220volt 20 amps 110volt 40 amps ...

Page 18: ...ke sure to use STP or UTP cable for reliable connection Electric power cable or regular multi core cable cannot handle high frequency data The Data cable needs to be a twisted pair type Both wires must be connected to the bottom large green 8 pin connector as shown 1 The solid blue wire must be connected to the Pin A in RS485 2 The blue and white stripe wire must be connected to the Pin B in RS485...

Page 19: ... used for long distances DB9 Male connector included in screen Connect blue data cable here 12 volt DC Power cable to the screen from the multi voltage power brick provided DATA CABLE WIRING TO SCREEN The blue Data cable must be connected to the DATA DB9 Male Connector on the screen The screen must also be connected to the powervia the DC power cable supplied RS485 RS232 ...

Page 20: ...ns of up to 15 meters for pumps up to 750 watts If the distance is longer or the pump used is larger we recommend powering the pump from a closer 220 volt power source that is switched by the output of this line through a slaved relay with a 220 volt coil Pump Connection Wires must be connected to the bottom large Grey 6 pin connector as shown in the PUMP section NOTE Pumps of more than 1000 watts...

Page 21: ... this is not followed the machine will draw air and cause the water flow monitoring sensors to shut the system down Drain Valve Make sure the gate valves are open to allow correct water flow to the Turbo machine and return to the pool Make sure that the drain gate valve is closed to prevent water being lost to the drain To empty water from pool simply open drain valve or use a siphon pump to remov...

Page 22: ...Get Started O3 ...

Page 23: ...both will trip Always have an electrician check the reason for such a safety shut down before resuming operation If you use your recovery pool every day then generally it will cost less to leave your iCool machine on all the time rather than turn it off and on each day This is because large pools can take a long time to chill or heat again which costs studies show it costs more than leaving your s...

Page 24: ...e and snow indicates that the machine has loaded the latest software and all safety checks have been completed successfully TOUCH the screen anywhere and the Main Operating Screen will appear 3 Starting Up To start yourmachine simply set the temperature you require by repeatedly clicking or and hit the Set button to lock in yourdesired target temperature Then press STARTand yourunit will begin its...

Page 25: ...that senses and manages all parameters necessary to reduce electric power consumption to the minimum possible while still maintaining the set temperature accurately at sporting facilities all over the world All Turbo machines are Twin engine machines and thanks to the 2 completely independent heat pumps in the single cabinet of the turbo in the unlikely event of a component fault in one heat pump ...

Page 26: ...The Main Operating Screen or Home Screen allows you to see the current temperature of your pool the pre selected temperature and the system s temp SETTINGS You can change the settings of your unit by touching the Menu Button and selecting SETTINGS Temperature Units You can switch between Centigrade or Fahrenheit Manual Pump You can change the setting of the pump if using your a manual pump MENU PR...

Page 27: ... SAVE LOCK You can also lock your screen by entering a 4 digit passcode This will limit the access to the settings of the chiller To set a passcode go to MENU LOCK Set a PIN and enter a combination of 4 numbers You can remove this settings by selecting Remove PIN INFO All information about your chiller is available in Menu Info The Device ID or Serial Number also noted on the label attached at the...

Page 28: ...SafetyProcedures O4 ...

Page 29: ... users know how to shut down the system in an emergency and where main power circuit breaker is located in the building ELECTRIC SHOCK PROTECTION LIMITATIONS All iCool machines have built in electrical safety residual earth leakage protection systems however it is important to understand that RC devices can only protect against devices actually connected to the iCool unit It can not protect agains...

Page 30: ...lf down for any reason you must identify and correct the problem that has caused the safety system to operate before allowing anyone to use the connected pool ADVICE ABOUT POOL CHEMICALS Turbos and any pool or water pump provided by iCool are resistant to chlorine and salt water at normal concentrations but the use of chemicals should be kept within the range normally recommended for swimming pool...

Page 31: ...heating or dual temp machines only Operation in Very Cold Weather If your Turbo was specifically ordered for weather conditions below freezing you can request us to install an anti freeze system at the factory before delivery This function is automatic and will cause the machine to stop occasionally to melt any build up of ice Please note the anti freeze cannot protect if the Turbo is not operatin...

Page 32: ...TechnicalSupport O5 ...

Page 33: ......

Page 34: ...flow It can occur if air is trapped in the water pipes or in the pump or if flow is restricted in the hoses by some sort of blockage There could be an air leak in the hoses or pipes from the pool or trapped air in the system The Turbo will attempt to clear it automatically several times by surging the pump to dislodge air If after several attempts it cannot correct the lack of water flow it will s...

Page 35: ...our issue Heat Exchange Tanks Frozen Solid if you set the temperature below about 7ºC or 45ºF it is occasionally possible in certain climatic conditions for the heat exchange tanks to freeze solid This will block most or all the flow of water It should be understood that in order to cool the pool water to these extremely low temperatures the system must cool to at least 5ºC below the set temperatu...

Page 36: ...be running correctly in rare cases it may be due to the loss of refrigerant gas and needs to be re gassed Re gassing can be done by your local refrigeration technician Loss of refrigerant is normally only possible due to severe over heating or damage due to rough handling during transport or installation We recommend once re gassed you must absolutely provide enough ventilation to keep the machine...

Page 37: ...r instantly if even a tiny miss match is detected 30mA Often they operate so fast that the person will not even feel the electric shock These devices known as RCDs save many lives Condensation Please note that your unit is a very powerful chiller and condensation will occur inside of it Water may leak at the back of the chiller this is completely normal If necessary you can place a dripping tray u...

Page 38: ...r issue recommend a local repair service or ask for the unit to be shipped back for repair Any repair does not automatically extend the warranty period This is determined on a case by case basis we try to be as fair as possible Repairs will be free during your warranty period but some freight costs may not be covered Out of Warranty No problem If your unit is no longer covered under warranty you c...

Page 39: ...ger your package the more expensive it will be to ship so please make sure to pack it as small as possible International returns your freight company may ask for the value of the item to send it to Australia To avoid having to pay duties again on your product we recommend setting it to a maximum of 100 and making sure to note that it is being returned for REPAIR only and will be re exported follow...

Page 40: ......

Reviews: