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2141 ICON Way, Vacaville, CA 95688 

 Tel: 707.564.4000 

– www.iconaircraft.com 

 

 

SERVICE LETTER 

SL-042820 REV A 

 

ICA009717-E 

 

PAGE 1 of 9

 

ID NUMBER & REVISION: 

SL-042820-A 

SUBJECT: 

Seawing tip inspection and sealing 

RELEASE DATE: 

04/28/2020 

EFFECTIVE DATE: 

04/28/2020 

SUPERSEDES NOTICE: 

N/A 

AIRCRAFT AFFECTED: 

MAKE & MODEL: 

ICON A5 

  SERIAL NUMBERS:

  00075-00094 (inclusive) 

ACTION: 

None. Optional maintenance item 

TIME OF COMPLIANCE: 

Not Applicable. Recommend at next maintenance action 

REVISION HISTORY: 

Initial Release 

 

LEVEL OF CERTIFICATION 
REQUIRED (any level checked 
can perform task):

 

 

Pilot/Owner 

  A & P 

 

LSA Repairman 

 Inspection 

  Certified Repair Station 

 

LSA Repairman 

 Maintenance 

  Manufacturer 

 

PURPOSE: 

ICON has become aware that the removable seawing tips on some A5 aircraft have departed the aircraft 
during operational use as a result of hard landings on the water or while operating the aircraft beyond 
the maximum suggested wave height of 12 inches.  The departure of the seawing tip has created a large 
gap  or  in  some  cases  a  hole  on  the  outer  seawing  skin  that  has  allowed  water  to  intrude  into  the 

Seawings™. The amount of water intrusion has overwhelmed the capacity of the bilge pump, leading to 

significantly reduced buoyancy. ICON maintains that operations within the Water Operations Limitation 
will preclude this type of damage. However, we also recognize that determining water conditions can be 
difficult in real world scenarios and that unforeseen boat wakes and other surface waves can be hard to 
predict. 
 
Recognizing that operations in the above scenarios may occur unintentionally, ICON has updated the 
bonding adhesive for the seawing tip mounting pins to a higher strength and begun to non-permanently 
s

eal/bond the seawing tip to the Seawings™.  Testing has shown these actions significantly reduce the 

possibility of the seawing tip departing the aircraft during water operations, should there be inadvertent 
use above the Water Operations Limitations. The Water Operating Limitations have not changed, since 
the potential to damage the aircraft remains.  
 
This engineering improvement is included on Aircraft Serial Number (ASN) 00075 and greater; however, 
we  have  become  aware  that  the  work  instructions  may  not  have  been  performed  correctly  on  ASN 
00075-00094 (inclusive). This Service Letter includes instructions on how to perform the disassembly, 
inspection, and proper re-installation of the sealed seawing tips. Although not mandatory, ICON Aircraft 
will be completing this service letter on all internal fleet aircraft and highly recommends that owners of 

Summary of Contents for : 00075-00094

Page 1: ...ng to significantly reduced buoyancy ICON maintains that operations within the Water Operations Limitation will preclude this type of damage However we also recognize that determining water conditions...

Page 2: ...ME001033 ALT PN Prepared Seawing Stud Grit blasted base ICA013211 Wax Carnauba 11 Oz 1 Container AC 251 Sealant Aerospace Black Class B B 1 2 3 Ea 3 5 oz cartridge INSTRUCTIONS Remove seawing tip 1 Re...

Page 3: ...acent parts integral core etc 5 During any cutting or abrading process ensure that the laminate is not over heated all substrate materials must be protected from excessive temperatures exceeding 200 F...

Page 4: ...remaining adhesive by sanding with aluminum oxide paper until the base laminate is exposed Do not damage the laminate 3 Proceed with progressive inspection methods as required to ensure no damage has...

Page 5: ...Ea place them in the seawing tips and install the seawing tips to match bond them onto the abraded areas on the RH and LH Seawing TM 9 Attach seawing tip to the fuselage using a bolt with 2 Ea washers...

Page 6: ...the piston loose and inject about 1 3 of the contents into the cartridge Do not inject all of the catalyst in one location Distribute evenly throughout the base material c Repeat steps 1 and 2 until...

Page 7: ...1 adhesive one by one as they are needed Do not mix all the adhesive at once 3 Apply a 1 8 to 1 4 Diameter continuous bead of adhesive approximately centered along indicated highlighted in red curve R...

Page 8: ...64 4000 www iconaircraft com SERVICE LETTER SL 042820 REV A ICA009717 E PAGE 8 of 9 Figure 5 Seawing Tip Installation 5 Attach seawing tip to the fuselage using bolt with 2ea washers into existing nut...

Page 9: ...Service Letter SL 042820 AA have been complied with ref FAA Exemption 10829B If you have questions comments or concerns about this Service Letter and or if you are no longer owner operator of this ai...

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