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7

MAINTENANCE AND TROUBLESHOOTING

For optimal performance of the strength equipment and to reduce the chances of injury to users, you must per-
form preventive maintenance on a regular basis. Instruct all personnel to perform the procedures described in
this section. Personnel must also record and report any accidents. To maintain the strength equipment’s warran-
ty, use only FREEMOTION EPIC parts for repair or replacement. If there are any questions or concerns, see
HOW TO CONTACT CUSTOMER CARE on the back cover of this manual.

DAILY MAINTENANCE

Upholstery and Frame—General Cleaning

1.  Clean the strength equipment using a soft cloth

dampened with a light solution of mild soap and
warm water. If necessary, use a soft bristle brush
with the cleaning solution.

2.  Rinse the area thoroughly using a soft cloth damp-

ened with clean water. Dry thoroughly.

Upholstery—Difficult Stains

1.  Spray the stain with a non-abrasive household

cleaner such as FORMULA 409

®

cleaner, SIMPLE

GREEN

®

, or a similar product. Rub the stained

area gently and let the cleaning solution sit for a
few minutes.

2.  Rinse the area thoroughly using a soft cloth damp-

ened with clean water. Dry thoroughly.

3.  Repeat these steps if necessary using a soft bristle

brush.

Optional Method for Difficult Stains

1.  Rub the stained area gently using a soft cloth

dampened with rubbing alcohol. 

2.  Rinse the area thoroughly using a soft cloth damp-

ened with clean water. Dry thoroughly.

CAUTION:

When using any cleaning product, try it

first in an unnoticeable place to ensure that there is no
damage to the material. Follow the directions and the
safety precautions of the manufacturer of each clean-
ing product used. FreeMotion Fitness and its vendors
cannot be held liable for damage or injuries resulting
from the use or misuse of cleaning products.

Important:

Do not use abrasive cleaners, which may

scratch the strength equipment. Strong cleaners and
abrasives will damage decals; use caution around
decals. Do not use solvents such as lacquer thinner,
kerosene, gasoline, or similar liquids.

WEEKLY MAINTENANCE

Hardware

Check all nuts and bolts and tighten them as required.

Important:

All FREEMOTION EPIC cushions have

dense plywood supports with tee-nuts that are used to
bolt the cushions to the strength equipment. Because
the tee-nuts are held by the plywood, they will not
withstand the torque that standard nuts and bolts will.
When tightening the bolts securing a cushion, turn
them only until they are snug and the cushion does
not move or feel loose. Overtightening may strip the
tee-nuts from the plywood and make it impossible to
remove the cushion in the future.

Cables

1.  Check each cable for proper tension (see CABLE

ADJUSTMENT on page 8).

2.  Check the entire length of each cable by slowly

performing one repetition on the strength equip-
ment; inspect the cable that is exposed on the
exterior of the strength equipment and the cable
inside the tower. Run your fingers along the cable,
paying close attention at the bends and attachment
points. Watch for the following conditions, which
may indicate a worn cable in need of replacement:
A. a torn or split cable sheath that exposes the

cable

B. a kinked or severely bent cable
C. a curled or twisted sheath
D. a stretched cable sheath, showing a thinning

cross-section

A

B

D

C

Summary of Contents for FREEMOTION EPIC GZFI8136.2

Page 1: ...have questions see HOW TO CONTACT CUSTOMER CARE on the back cover of this manual Visit our website at www proform com new products prizes fitness tips and much more Visit our website at www healthrider com new products prizes fitness tips and much more Visit our website at www nordictrack com new products prizes fitness tips and much more Visit our website at www weiderfitness com new products pri...

Page 2: ...L PLACEMENT 4 BEFORE YOU BEGIN 5 ADJUSTMENT 6 MAINTENANCE AND TROUBLESHOOTING 7 CABLE DIAGRAM 11 PART LIST 13 EXPLODED DRAWING 14 HOW TO CONTACT CUSTOMER CARE Back Cover TABLE OF CONTENTS FREEMOTION is a registered trademark of ICON IP Inc ...

Page 3: ...signed to sup port a maximum user weight of 350 lbs 159 kg 10 Always wear athletic shoes for foot protec tion while exercising 11 Keep hands and feet away from moving parts Do not lean on or rest your hands on the strength equipment when it is in use 12 Check all cables cable connections and pulleys before each use of the strength equip ment Make sure that all parts are properly tightened Replace ...

Page 4: ...s If a decal is missing or illegible see HOW TO CONTACT CUSTOMER CARE on the back cover of this manual and order a free replacement decal Apply the decal in the location shown Note The decals may not be shown at actual size Decal 1 GZ7003 Decal 2 GZ7026 Decal 3 GZ7005 Decal 4 208842 Decal 2 Decal 4 Decal 3 Decal 1 ...

Page 5: ...for your club And the advanced solu tions to isolating individual muscle groups make the CALF EXTENSION strength equipment a key tool for members to reach their goals For your benefit read this manual carefully before using the strength equipment If you have questions after reading this manual see HOW TO CONTACT CUSTOMER CARE on the back cover of this manual To help us assist you please note the p...

Page 6: ...o change the amount of resistance for your workout insert the weight pin into the desired weight Make sure that the weight pin is fully inserted into the weight stack ADJUSTMENT Weight Stack Weight Pin ADJUSTING THE SEAT Squeeze the release handle to disengage the release pin not shown Next slide the seat to the desired position Then release the release handle to engage the release pin Release Han...

Page 7: ...is no damage to the material Follow the directions and the safety precautions of the manufacturer of each clean ing product used FreeMotion Fitness and its vendors cannot be held liable for damage or injuries resulting from the use or misuse of cleaning products Important Do not use abrasive cleaners which may scratch the strength equipment Strong cleaners and abrasives will damage decals use caut...

Page 8: ...s If there is not enough tension on the cable the top weight will not be lifted immediately when the repeti tion is begun Ideally the cable should not move more than 1 2 in 1 5 cm from the resting position before the top weight is lifted If there is too much tension or not enough tension on the cable adjust the cable as described in the follow ing steps Tower Pulley Adjustment Tools required 5 16 ...

Page 9: ...et to 150 inch pounds 17 Newton meters 6 Lower the coupler cover over the top weight cou pler 7 Slowly perform a repetition using a light load and have someone make sure that the cable is not derailed from a pulley or rubbing on a cable trap Press Frame Pulley Adjustment Tools required Adjustable wrench 1 Lift the top weight off the weight stack and insert the weight pin into the next weight and t...

Page 10: ... the four set screws into the threaded holes Tighten the set screws equally until they contact the cable Then tighten each screw alter nately 1 4 turn until all are set to 150 inch pounds 17 Newton meters 10 Clean and lubricate the weight guides by wiping them with a soft cloth containing a lightweight motor oil 10W 40 or 10W 30 weight Apply only a light coating over the entire length Do not use T...

Page 11: ...been assembled correctly If the cable has not been correctly routed the strength equipment will not function properly and damage may occur The numbers show the correct route of the cable Make sure that the cable traps do not touch or bind the cable 1 6 3 4 5 7 49 2 Do not tighten the Set Screws 49 more than 150 inch pounds 17 Newton meters ...

Page 12: ...12 NOTES ...

Page 13: ...52 14 3 8 x 1 2 Button Screw 53 2 Stop Sleeve 54 2 1 2 x 1 1 4 Bolt 55 6 1 2 x 3 4 Countersink Screw 56 4 3 8 x 1 Bolt 57 1 3 8 x 1 3 4 Bolt 58 3 Cable Trap 59 1 Backrest Cover 60 3 1 2 x 2 1 2 Shoulder Bolt 61 3 3 8 x 2 Bolt 62 2 Bumper 63 2 5 16 x 5 8 Screw 64 1 Position Indicator 65 2 3 8 x 2 1 4 Bolt 66 2 1 1 4 Round Inner Cap 67 2 Guide Bushing 68 39 Weight Insert 69 2 Wingnut 70 2 1 4 x 1 Bu...

Page 14: ...A Model No GZFI8136 2 R0108A 77 42 51 71 61 51 13 6 21 21 52 52 52 52 71 42 50 50 50 50 14 15 16 58 61 11 10 69 70 72 19 19 77 77 72 77 44 45 46 47 49 49 49 39 48 20 68 67 18 67 68 68 29 74 17 74 37 24 58 81 82 83 83 84 84 ...

Page 15: ... 38 32 50 39 50 41 41 40 71 42 65 66 71 12 12 52 52 65 66 7 50 50 1 71 42 56 56 52 12 5 55 55 55 71 51 51 57 42 9 36 36 8 23 61 54 22 53 75 75 76 51 35 58 59 62 2 62 63 63 64 30 51 3 36 36 73 51 28 86 85 35 25 26 80 80 27 60 25 26 80 80 30 80 80 33 71 79 34 34 78 33 ...

Page 16: ... the MODEL NUMBER of the product GZFI8136 2 the NAME of the product FREEMOTION EPIC CALF EXTENSION strength equipment the SERIAL NUMBER of the product see the front cover of this manual When ordering replacement parts please also give the KEY NUMBER and DESCRIPTION of the parts see the PART LIST and the EXPLODED DRAWING on pages 13 through 15 Customer Care 1 800 201 2109 Monday Friday 8 a m 5 p m ...

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