ICI Alumilite Steps 840121412937 Direction For Installation And Use Download Page 6

ICI STEP INSTALLATION

Step 4 (Hang bar 

on Brackets)

Next, locate the passenger side 

bar. The 

three 

holes on the front 

half of the bar are farther spaced 

than the 

three 

holes

 

on the rear 

half of the bar. Reference diagram 

on page 

6

. The top of the bar has a 

small lip, use the lip to hang the 

bar on the brackets.  This will make 

the installation process easier and 

hands-free.

Figure 

5

.

Figure 

4.

Step 

5

 (

Bolt 

Mid-

Front

 

Bracket

 and Rear 

Bracket

 to Bar

)

Next, bolt the 

Mid-Front 

bracket 

(1005

44)

 to the bar

, 3rd hole from 

front of bar

. Use (2 sets) of M8 finish 

washers, M8x24x2mm flat washers, 

M8x35mm hex countersunk bolts, 

and M8 Nylock Nuts.  Use a 13mm 

socket and the provided Allen 

wrench. Do not fully tighten.

  

Repeat steps above for Rear 

Bracket (100544), last hole from 

front of bar.

 See diagram on page 

6

 

for reference.

Step 

(

Bolt 

Front

 

Bracket to Bar and 

Front Hoop Step

)

Bolt the 

Front Bracket to the Bar 

and 

front 

hoop step

.

 

Then finish 

bolting hoop step to the bar. 

View 

diagram on page 

6

. Note that the 

hoop step and 

front

 bracket share 

a bolt. Use

 

 (

3

  sets) of M8 finish 

washers, flat washers, hex 

countersunk bolts, and 

n

ylock 

n

uts. Use a 13mm socket and the 

provided Allen wrench. Do not fully 

tighten.

Figure 

6

.

10

ICI STEP INSTALLATION

Figure 

7

.

Step 

7

 (

Bolt 

Mid-Rear 

Bracket 

to Bar and 

Rear

 Hoop Step

)

Bolt the Mid-Rear bracket (100545) 

to the Bar and rear hoop step. 

Then finish bolting hoop step to 

the bar. View diagram on page 

6

Note that the hoop step and 

mid-

rear

 bracket share a bolt. Use

 (3  

sets)

 of M8 finish washers, flat 

washers, hex countersunk bolts, 

and nylock nuts. Use a 13mm 

socket and the provided Allen 

wrench. Do not fully tighten.

STEP

 8 

(Tighten 

Brackets to Truck)

Make sure all 

4

 brackets, the 

bar, and the 2 hoop steps are 

loosely fitted to each other and 

to the vehicle.  Using a 13mm 

socket, fully tighten the front 

bracket to the vehicle, make 

sure the bracket is flush with 

the mounting surface.  Repeat 

on the 

other

 bracket

s,

 checking 

the bracket alignment as 

needed.

STEP

 9 

(Tighten 

Brackets to the Bar 

and Hoop-Steps)

Now, adjust the bar from 

front to back and tighten the 

bar to the brackets with a 

13mm socket and provided 

Allen wrench.  Make sure the 

bar is flush with the front and 

bottom face of the brackets

 

 

Figure 

8

.

*PRO TIP:  When tightening the Finish Washers, hold the Allen Key tight so the Bolt does not 

spin. Then, tighten the Nut on the backside. This will prevent the Bolt and Finish Washer from 

spoinning and scratching the Bar.

Figure 

9

.

11

Summary of Contents for Alumilite Steps 840121412937

Page 1: ...Y WITH INSTALLATION SAFETY AND PRODUCT USE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH IMPORTANT NOTES The contents of this installation and operation manual should be read and comprehen...

Page 2: ...out the entirety of the installation process SYMBOL DESCRIPTION HAZARDOUS WARNING WARNING SHARP ELEMENTS WARNING CRUSHING OF HANDS WARNING HOT SURFACE MANDATORY WEAR EYE PROTECTION TOOL DESCRIPTION RA...

Page 3: ...nt PASSENGER SIDE example below 04 Rear Front REFERENCE DIAGRAM Passenger Front Bracket set up 2 piece bracket Accomodates DIESEL DEF TANK Use for both Gas and Diesel models If truck has pre welded nu...

Page 4: ...ype B Hex Head Self Threading Screws Step A Locate and drill Pinch weld holes Note that the front two bracket locations have pre drilled holes in the pinch weld and inner rocker panel Use diagram belo...

Page 5: ...be removed so that the mounting locations can be accessed Hole locations may be pre threaded If not reference diagram on pg 9 for U Clip set up Figure 1 Step 3 Install Brackets to Truck Next move onto...

Page 6: ...lock nuts Use a 13mm socket and the provided Allen wrench Do not fully tighten Figure 6 10 ICI STEP INSTALLATION Figure 7 Step 7 Bolt Mid Rear Bracket to Bar and Rear Hoop Step Bolt the Mid Rear brack...

Page 7: ...sure they are fully tightened Reference diagram on page 4 for hardware locations Repeat Steps 1 10 for the Driver Side Note that the Driver side front bracket 100544 is the same as the Mid Front and...

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