ICI Alumilite Steps 840121412937 Direction For Installation And Use Download Page 2

SAFETY, WARNINGS, AND OPERATION

Please ensure that the installer and end-user of this product have

familiarized themselves with the contents in this manual. This

manual provides important information about the possible safety

and operation risks that are involved with the usage of this

product.

Our number one concern is the safety of our customers. This

product is intended to be installed by a professional to minimize

risk of an improper installation. Improper installations can lead to

product damage, vehicle damage, and bodily injury. We ask that

you reach out for professional assistance if this installation is

beyond your capabilities.

Please ensure to safeguard this installation and operation manual

to reference in the future or to pass on to a future owner of the

product.

Please follow all instructions and take all safety precautions

necessary throughout the entirety of the installation process.

SYMBOL DESCRIPTION

HAZARDOUS WARNING

WARNING: SHARP ELEMENTS

WARNING: CRUSHING OF HANDS

WARNING: HOT SURFACE

MANDATORY: WEAR EYE PROTECTION

TOOL

DESCRIPTION

RATCHET/SOCKET 

WRENCH

SOCKETS 

:

 

13mm

1

3

mm

(Allen wrench 

included)

EYE PROTECTION

PARTS AND TOOLS REQUIRED

02

PARTS AND TOOLS REQUIRED

03

(c). 

Front / Mid-Front / Rear Brackets - Qty x 5

3 Driver / 2 Passenger

 (100544)

(d). 

Mid-Rear Bracket - Qty x 2

1 Driver / 1 Passenger

 (100545)

Hardware Kit includes:

(1). Qty x 1

 

= M8

 

x 40mm Hex Head Bolts

(2). Qty x 

15

 = M8 x 2

5

mm 

Hex Head Bolts

(3). Qty x 

2

0

 = 

M8 x 30mm Hex Countersunk 

Bolts

(4). Qty x 

15

 = 

M8 Lock Washers

(5). Qty x 

20

 = 

M8 

Finish Washers

 

(6). 

Q

ty

 X 1 = M8 x 

28 x 3mm Flat Washers

(7). Qty x 

3

6 =

 M8 x 24 x 2mm Flat Washers

(8). Qty x 1

5

 = 

M8 U-Clip Nuts

(9). Qty x 

21

 = M8 Nylock Nuts

(10). Qty x 

4

 = 

5/16'' x 1'' Type B Hex Head Self-Threading Screws

 

(11). Qty x 1 = T-bolt 

Compenents List:

(a). Side Bars - Qty 

x

 2

1 Driver / 1 Passenger

(b). Passenger Front Bracket - 2 piece Bracket - Qty x 1

First 

piece (

100546) / Second piece (100547)

5/16

''

 DRILL BIT

(

01-06 models only)

DRILL GUN 

(01-06 

models only)

Summary of Contents for Alumilite Steps 840121412937

Page 1: ...Y WITH INSTALLATION SAFETY AND PRODUCT USE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH IMPORTANT NOTES The contents of this installation and operation manual should be read and comprehen...

Page 2: ...out the entirety of the installation process SYMBOL DESCRIPTION HAZARDOUS WARNING WARNING SHARP ELEMENTS WARNING CRUSHING OF HANDS WARNING HOT SURFACE MANDATORY WEAR EYE PROTECTION TOOL DESCRIPTION RA...

Page 3: ...nt PASSENGER SIDE example below 04 Rear Front REFERENCE DIAGRAM Passenger Front Bracket set up 2 piece bracket Accomodates DIESEL DEF TANK Use for both Gas and Diesel models If truck has pre welded nu...

Page 4: ...ype B Hex Head Self Threading Screws Step A Locate and drill Pinch weld holes Note that the front two bracket locations have pre drilled holes in the pinch weld and inner rocker panel Use diagram belo...

Page 5: ...be removed so that the mounting locations can be accessed Hole locations may be pre threaded If not reference diagram on pg 9 for U Clip set up Figure 1 Step 3 Install Brackets to Truck Next move onto...

Page 6: ...lock nuts Use a 13mm socket and the provided Allen wrench Do not fully tighten Figure 6 10 ICI STEP INSTALLATION Figure 7 Step 7 Bolt Mid Rear Bracket to Bar and Rear Hoop Step Bolt the Mid Rear brack...

Page 7: ...sure they are fully tightened Reference diagram on page 4 for hardware locations Repeat Steps 1 10 for the Driver Side Note that the Driver side front bracket 100544 is the same as the Mid Front and...

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