ICI Alumilite Steps 840121412937 Direction For Installation And Use Download Page 5

REFERENCE DIAGRAM

Bracket set-up tips for all vehicles

-Each bracket has 2 mounting points on the truck, one in the inner

rocker panel and one in the pinch-weld .   Note that the holes are

vertically aligned.
-On some vehicles, the inner rocker panel hole (top hole) and

pinch weld hole (bottom) may already be pre-threaded by the

factory.  If so, do not use  the M8 U-Clip Nuts as they are not

needed.

(Set-up for U-Clip Nuts)

If the mounting point holes are not pre-threaded, 

reference the set-up guide below:

0

8

ICI STEP INSTALLATION

Step 1 (Prep)

Beginning on the 

passenger

 

side, remove any steps if 

equipped. Next, locate the

 4

 

sets of mounting points on the 

underside of the vehicle.  

N

ote 

that vehicle may have tape

 or 

plugs

 

covering the mounting 

locations. These will need to be 

removed so that the mounting 

locations can be accessed.  

Hole locations may be pre-

threaded.  If not, reference 

diagram on pg. 

9

 for U-Clip set 

up.

Figure 1.

Step 3 (

Install 

Brackets to Truck

)

Next, 

move on

to

 the 

M

id-

F

ront

 

bracket (

100544). 

If needed, add 

U-clips to mounting points on

truck. Use 

(2 sets) of 

M8 hex

head bolts, Lock washers, and

flat washers.

 Use a 13mm socket

and do not fully tighten yet.

Once the Mid-Front bracket is

attached, move on to the 

Mid-

Rear bracket (100545) then the

R

ear bracket

 (100544)

, repeating

the steps above for each bracket.

Figure 2.

Step 2 (Install 

Front

 

Passenger

 Bracket to 

Truck)

Begin with the 

passenger

 front 

bracket

s (2 piece bracket)

 1005

4

and 100547.

 

Reference diagram 

on pg. 

6

 for set-up. If truck has pre-

threaded pinch-weld nut, use

 

(

1

 

set

)

 of M8x40mm hex head bolt

 

and 

M8

x3mm

 large washer

otherwise use T-Bolt.  

Then, use

 

M8x25mm hex head bolt, 

M8 

nylock nut, and (2) M8 washers

Use a 13mm socket

 and do not 

fully tighten yet.

Figure 

3

.

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9

Summary of Contents for Alumilite Steps 840121412937

Page 1: ...Y WITH INSTALLATION SAFETY AND PRODUCT USE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH IMPORTANT NOTES The contents of this installation and operation manual should be read and comprehen...

Page 2: ...out the entirety of the installation process SYMBOL DESCRIPTION HAZARDOUS WARNING WARNING SHARP ELEMENTS WARNING CRUSHING OF HANDS WARNING HOT SURFACE MANDATORY WEAR EYE PROTECTION TOOL DESCRIPTION RA...

Page 3: ...nt PASSENGER SIDE example below 04 Rear Front REFERENCE DIAGRAM Passenger Front Bracket set up 2 piece bracket Accomodates DIESEL DEF TANK Use for both Gas and Diesel models If truck has pre welded nu...

Page 4: ...ype B Hex Head Self Threading Screws Step A Locate and drill Pinch weld holes Note that the front two bracket locations have pre drilled holes in the pinch weld and inner rocker panel Use diagram belo...

Page 5: ...be removed so that the mounting locations can be accessed Hole locations may be pre threaded If not reference diagram on pg 9 for U Clip set up Figure 1 Step 3 Install Brackets to Truck Next move onto...

Page 6: ...lock nuts Use a 13mm socket and the provided Allen wrench Do not fully tighten Figure 6 10 ICI STEP INSTALLATION Figure 7 Step 7 Bolt Mid Rear Bracket to Bar and Rear Hoop Step Bolt the Mid Rear brack...

Page 7: ...sure they are fully tightened Reference diagram on page 4 for hardware locations Repeat Steps 1 10 for the Driver Side Note that the Driver side front bracket 100544 is the same as the Mid Front and...

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