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456DUO

Dual Balance Charger/Discharger/DC Power

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456DUO User's Manual (V1.0.0)

Index

User Notice ........................................................................................................................................................................... - 3 -

Safety Notes .................................................................................................................................................................... - 3 -

Copyright ......................................................................................................................................................................... - 4 -

Special Features ............................................................................................................................................................... - 4 -

Specifications .................................................................................................................................................................. - 5 -

Warranty & Service ......................................................................................................................................................... - 5 -

Device Introduction ............................................................................................................................................................. - 6 -

Parts & Interface Introduction ......................................................................................................................................... - 6 -

Standard Accessories ....................................................................................................................................................... - 7 -

Optional Accessories ....................................................................................................................................................... - 7 -

Buttons Function & Icons Description ............................................................................................................................ - 8 -

Connection for Charger ...................................................................................................................................................... - 9 -

The Power Input Ground Cannot be Connected with the Output Ground ....................................................................... - 9 -

Connection for Channel Asynchronous Mode ................................................................................................................. - 9 -

Connection for Channel Synchronous Mode ................................................................................................................... - 9 -

Charge/Discharge Setup & Use ........................................................................................................................................ - 10 -

Power Supply Setup ...................................................................................................................................................... - 10 -

Memory Add & Delete & Edit ...................................................................................................................................... - 11 -

Run Program for Charger .............................................................................................................................................. - 12 -

Program Running Status ................................................................................................................................................ - 13 -

Modifying Running Program’s Parameters ................................................................................................................... - 14 -

Stop Running Program .................................................................................................................................................. - 14 -

Error Messages .............................................................................................................................................................. - 14 -

Monitor Settings ............................................................................................................................................................ - 14 -

Internal Resistance Measurement .................................................................................................................................. - 14 -

USB & SD Card Use ..................................................................................................................................................... - 15 -

Setup of Different Batteries ........................................................................................................................................... - 15 -

LiPo/LiIo/LiFe/LiHV/LTO/NiZn /User Setup ............................................................................................................ - 16 -

LiPo/LiIo/LiFe/LiHV/LTO/NiZn/User Charge Setup ........................................................................................... - 16 -

LiPo/LiIo/LiFe/LiHV/LTO/NiZn/User NON-Balance Charge Setup ............................................................. - 16 -

LiPo/LiIo/LiFe/LiHV/LTO/NiZn/User Balance Charge Setup ....................................................................... - 17 -

LiPo/LiIo/LiFe/LiHV/LTO/NiZn/User Charge Advanced Setup .................................................................... - 18 -

LiPo/LiIo/LiFe/LiHV/LTO/NiZn/User Safety Setup ...................................................................................... - 18 -

LiPo/LiIo/LiFe/LiHV/LTO/User Storage Setup.................................................................................................... - 18 -

LiPo/LiIo/LiFe/LiHV/LTO/NiZn/User Discharge Setup ...................................................................................... - 19 -

Regenerative To Input ..................................................................................................................................... - 19 -

Regenerative To Channel ................................................................................................................................ - 19 -

LiPo/LiIo/LiFe/LiHV/LTO/NiZn/User Discharge Advanced Setup ............................................................... - 20 -

LiPo/LiIo/LiFe/LiHV/LTO/NiZn/User Discharge Safety Setup ..................................................................... - 20 -

LiPo/LiIo/LiFe/LiHV/LTO/NiZn/User Cycle Setup ............................................................................................. - 20 -

LiPo/LiIo/LiFe/LiHV/LTO/User Only Balance Feature ....................................................................................... - 20 -

NiMH/NiCd Battery Setup ......................................................................................................................................... - 22 -

NiMH/NiCd Battery Charge Setup ....................................................................................................................... - 22 -

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Summary of Contents for 456DUO

Page 1: ...m 14 Error Messages 14 Monitor Settings 14 Internal Resistance Measurement 14 USB SD Card Use 15 Setup of Different Batteries 15 LiPo LiIo LiFe LiHV LTO NiZn User Setup 16 LiPo LiIo LiFe LiHV LTO NiZn...

Page 2: ...onfiguration Setup 28 Language Setup 28 Calibration 29 Extra Function 30 Log Files Manage 30 Servo Test 30 Pulse Measurement 32 Junsi Console for 456DUO 33 Firmware Upgrades 34 Firmware Upgrades via J...

Page 3: ...he charger unsupervised when charging or discharging If you leave disconnect the battery and switch off charger to prevent any unexpected dangers or damage 3 Ensure the charger program and settings ma...

Page 4: ...and 1 15s Pb batteries 15 With digital power mode for great protection over current protection over voltage protection input under voltage protection input undercurrent protection and etc 16 With typ...

Page 5: ...V 3A 9V 2A 12V 1 5A Support Battery type LiPo Lilo LiFe LiVH LTO NiZn NiMH NiCd Pb Net weight 920g Dimension 171 118 57 0 5mm Warranty Service 1 The product from the date of purchase enjoys free repai...

Page 6: ...7 CH1 Balance port 08 CH 2 Output port 09 CH 2 Multi function port 10 CH2 Balance port 11 LCD 12 Rotary switch 13 STATUS 1 14 STOP START 1 15 TAB SYS 16 STATUS 2 17 STOP START 2 There are 3 functions...

Page 7: ...ual Software CD ROM EC8 10AWG 600mm XT90H F 2pcs cd rom resources download http www hillrc com cd_rom zip OptionalAccessories Temperature sensor Output cable 350mm XT90 12AWG 300mm Balance connector c...

Page 8: ...return to Previous Menu STATUS x Click STATUS x Program runtime Switch the display information page of CH x channel STATUS x Press STATUS x for 2 seconds Initial interface Start internal resistance m...

Page 9: ...o select Synchronous In this mode the maximum current can be up to 70A power capacity is the sum of both channels limits At the same time it is limited to the maximum power of 2200W In the synchronous...

Page 10: ...change the input source type while pressing any other buttons to enter the initial interface There are different parameter setting of these four types of power supply the user can set in SYSTEM MENU...

Page 11: ...can set or modify the program on this interface 1 When editing the memory name Turn to select the character press to confirm the selected character long press TAB SYS to delete the character Press aft...

Page 12: ...nning program as below 1 The revised common parameters of built in program will be saved by default automatically after running while the program customized by the user can be set to be saved or not i...

Page 13: ...ance 2 Pack internal resistance 3 Line resistance Information page 1 Power 2 End voltage 3 Lowest input voltage 4 Safety time 5 Temp cutoff 6 End charge capacity Cycle charge information 1 Cycle charg...

Page 14: ...d dialog box and the buzzer alarms as below Monitor Settings Press STATUS x STOP START x at the same time for 2 seconds under initial interface it will pop up blow window Press Start button to start M...

Page 15: ...r exFAT 2 Data in SD card needs to be backed up in case it is lost Setup of Different Batteries The following form shows specific range of different batteries Nominal voltage Charge voltage Discharge...

Page 16: ...he user changes the values the battery types and cells voltage value on the main charging interface will be displayed alternately 2 For the setting process for all program in this manual tick Show to...

Page 17: ...y When switch to User Balance mode on Chg Mode the Balance Diff Balance Set Point Balance Over Charge and Balance Done Delay are available after setting click Back to return to the previous interface...

Page 18: ...e external temperature sensor detects the set value the program will stop running in order to protect the battery from being damaged by high temperature LiPo LiIo LiFe LiHV LTO User Storage Setup This...

Page 19: ...ant Notes Regenerative To Input When selecting to To input on Regenerative Mode the energy discharged by the charger to the battery will be recovered to the input port For parameter settings see Input...

Page 20: ...ge when discharge enters the CV phase it starts to balance the cell voltages LiPo LiIo LiFe LiHV LTO NiZn User Discharge Safety Setup Click Safety to enter DISCHARGE SAFETY SETUP interface LiPo LiIo L...

Page 21: ...456DUO Dual Balance Charger Discharger DC Power 21 Balance Only is the program only to equalize the individual cells through balance port to reduce the voltage difference...

Page 22: ...NiCd Battery Charge Advanced Setup Click Advanced to enter CHARGE OPTION SETUP interface For the over discharged NiMH NiCd battery the voltage may be close to 0V tick Allow 0V Charging to allow charg...

Page 23: ...modes Charge Discharge and Cycle Pb Battery Charge Setup Select Program Charge to enter PB CHARGE SETUP interface 1 The charger first charges with constant current CC according to the user setting th...

Page 24: ...interface See details about setting on LiPo LiIo LiFe LiHV LTO NiZn User Cycle Setup Digital Power Supply Setup 456DUO can be an adjustable and stabilized digital power supply setting as below After a...

Page 25: ...mperature exceeds the Power Reduce temperature the charger will stop increasing temp shown in orange by reducing the highest power limit When the temperature reaches Shut Down temperature the charger...

Page 26: ...sequence number 5 above LCD Setup Select SYSTEM MENU LCD Screen to enter the setup interface USB PD Setup Select SYSTEM MENU USB PD to enter the setup interface Output Power Setup Select SYSTEM MENU...

Page 27: ...ing click Save to save and return to the previous interface After ticking Regenerative enable if run the regenerative discharge to input the electrical discharged will be re charged as the battery of...

Page 28: ...U and enter the setup interface 1 Users can Save Configuration To SD card and re load via the SD card if needed 2 After loading the configuration files in addition to Calibration Select it will cover...

Page 29: ...r select User Calibration the User Calibration option changes to active status If the user selects User Calibration the corresponding message will appear in the interface after booting the charger as...

Page 30: ...And select Delete All to delete all Servo Test Connect the servo with the multifunctional port like below but pay attention that the port can t provide voltage for the servo and it needs connect exte...

Page 31: ...st Liner Test When turning the knob the pointer deflects with the setting value of Step and the servo responds accordingly Fixed Point Test When turning the knob the pointer deflects among each settin...

Page 32: ...like below which can measure their pulse signal Select SYSTEM MENU Pulse Test to enter the pulse test interface only CH 1 J1 port supports the input signal of Pulse Measurement S S Signal Receiver or...

Page 33: ...tall Note 456DUO enabled third party software Data Explorer http www nongnu org dataexplorer download html 1 Connect 456DUO with PC via USB port make sure USB driver has been installed and run the sof...

Page 34: ...onnect the power supply of the charger After hearing a beep sound release the button If the charger fails to start normally ex Unexpected power outage please enter the Boot mode again it will repeat t...

Page 35: ...harge Chg Mode to select Reflex mode which is when the power supply for the charger acts as battery power the charger will regenerative charge for battery power during the process to discharge the bat...

Page 36: ...power capacity External capacity resistance s setting R Vbat Iset P Vbat Iset R The value of the external capacity resistance P Rating capacity of the external capacity resistance Vbat Battery voltag...

Page 37: ...T Waiting status PRE_C Pre charge program will pre charge when the cell voltage is too low CY_DE Cycle delay status KEEP Keep charging status keep charging for a while after setting pre charge OVER Ov...

Page 38: ...fe temperature range Safe temperature range is exceeded 20XX Output connection broken Output connection is broken 21XX Balance port connection error Balance port has a connection error 22XX Low cell v...

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