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iCharger Synchronous Balance Charger/Discharger                                                  106B+

 

Special modes program                                                                                                                             

 

Electric motor drive 

You can easily break-in new 

brushed 

electric motors using a variable voltage and running time. 

Note that 

the  iCharger  cannot  directly  drive  brushless  DC  motors  and  that  brushless  motors  do  require  or 
benefit from a breaking-in process.

 With this function you also check the motor performance to optimize 

your power-train. The break-in process is essential for maximizing the power of a new brushed motor. New 
motors  have  square  brushes  which  press  up  against  the  curved  commutator.  The  goal  for  the  break-in 
process is to gentle shape the brushes so that they develop a curved surface that fits snugly against the 
commutator giving greater conducting surface area and hence lower losses and higher efficiency. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Foam-Cut drive 

In this mode, the charger acts as a convenient power supply for a hot wire foam cutter. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

The value on the right side of the first line sets the test duration in minutes. 
The  second  line  shows  the  upper  limit  of  current  on  the  left  and  drive 
voltage on the right. After setting the current and voltage press 

Start/Enter

 

for more than 3 seconds to start the next process. A beep tone will sound. 

Test time: 1 

 90 min, Current: 0.05 

 10A, Test voltage: 1 

 15V       

 
 
 
Status  display.  The  top  line  shows  the  drive  current  and  voltage.  The 
second line shows the output capacity (mAh) and in the lower right corner 
alternately displays the output power or total run time. You can stop the test 
at any time by pressing 

Batt type/Stop

.   

 

Start/Enter 

>3 seconds 
 

Batt type 

Stop 

   

 

 

MOTO 1.9A  2.05V 
DRV 00310   3.8W 

drive 

voltage 

 

drive 

capacity

 

power 

or time

 

drive 

current 

 

work 

state 

motor 

test 

 

   

 

 

MOTOR DRV  10min 
8.0A        2.0V

 

 

Dec

 

Inc

 

Dec

 

Inc

 

 

The value on the right side of the first line sets the run duration in minutes. 
The second line shows the upper limit of current on the left and foam cut 
voltage on the right. After setting the current and voltage press 

Start/Enter

 

for more than 3 seconds to start the process. A beep tone will sound. 

Runing time: 0

 90 min

0

 

refers to stopping the process by yourself 

 

     

Current: 0.05 

 10A, voltage: 1 

 25V   

     

Status display. The top line shows the foam cut current and voltage. The 
second  line  shows  the  state  and  in  the  lower  right  corner  alternately 
displays the output power or total run time. You can stop the test at any 
time by pressing 

Batt type/Stop

.

 

Start/Enter 

>3 seconds 
 

Batt type 

Stop 

   

 

 

FOAM 5.0A  8.00V 
CUT RUN>> 01m:10 

drive 

voltage 

 

state or 

set voltage 

 

power 

or time

 

drive 

current 

 

Foam 

cut 

   

 

 

FOAM CUT   10min 
5.0A       10.0V

 

 

Dec

 

Inc

 

Dec

 

Inc

 

 

   

 

 

FOAM 5.0A  8.00V 
CUT  

8.1V

 001:10 

   

 

 

FOAM 5.0A  8.00V 
CUT 

RUN>>

 001:10 

   

 

 

FOAM 0.0A  0.00V 
CUT 

STOP

  000:00 

   

 

 

FOAM 0.0A  0.50V 
CUT 

DOWN

  000:00 

*Ext-switch: OFF 
*Connect:    OFF 

*Ext-switch: ON 
*Connect:    ON 

*Press

 START   

to toggle 

*Press

 START 

to toggle 

*Running time over 

*No  operation 
for 3 sec 

*Press 

INC

/

DEC

 

(Buzzer beeps every 10 seconds) 

(

Voltage step size: 0.1V

   

 

iCharger 

Foam cut 

Hot wire 

Ext- switch 

Output 

OFF/ON 

Schematic Diagram 

(Voltage falls to around 0.5V

Work statement diagram 

Summary of Contents for 106B+

Page 1: ......

Page 2: ...thium Battery External Expanding Discharge Mode 17 Cycle Mode for a Lithium Battery 18 Lithium Battery in Monitoring Mode 18 NiCd NiMH Battery Program 19 Charging a NiCd NiHM Battery 19 Discharging a NiCd NiMH Battery 19 Cycle Mode for a NiCd NiMH Battery 19 NiCd NiMH Forming Charge 20 Pb lead acid Battery Program 21 Charging a Pb Battery 21 Discharging a Pb Battery 21 Special Modes Program 22 Ele...

Page 3: ...can be used with three types of Lithium batteries LiPo Lilo LiFe and has a fully integrated cell balancer Internal temperature sensor and temperature controlled automatic cooling FAN controls the internal temperature and provides intelligent protection When the internal temperature is over 60 140 o F the output power is automatically reduced by 25 If the temperature exceeds 65 149 o F the charge c...

Page 4: ...an measure the per cell internal resistance only available for lithium battery Perfect protection The iCharger has protection for reversed polarity input or output low input voltage battery temperature charging capacity and time overrun Support upgrading the hardware program by USB port The iCharger also support the logview software and can display plot and analyze the charge and discharge data by...

Page 5: ...ne pair of output alligator clip leads One pair of input alligator clips 30A and input leads with 4mm bullet connectors One temperature sensor lead 0 99 210 o F Four rubber feet One Mini USB data line 1 2 meter Optional items See details in Optional parts P29 External controls and connections 106B 1 DC input 2 LCD screen 3 Function button 4 Cooling Fan 5 Temperature sensor port 6 Balance socket 7 ...

Page 6: ...t charge or discharge on a carpet cluttered workbench paper plastic vinyl leather or wood inside an R C model or inside a full sized automobile Never block the air intake holes and never use in a refrigerated or high temperature environment If used in such an environment the internal temperature protection may result in abnormal charging discharging that could be dangerous Do not allow water moist...

Page 7: ...RAM SELECT Save settings PROGRAM SELECT Load settings SAVE SETTINGS XX memoryX LOAD SETTINGS XX memoryX Batt type Dec Inc PROGRAM SELECT Special modes MOTOR DRV XXmin X XA XX XV Completion Ring Beep XXX Back light XX Cooling fan XXXX Capacity Cut Off XXX XXXXXmAh NiMH NiCd Pb Trickle XXXmA NiMH Sensitivity DeltaV XXmV Cell Lithium battery Check Time XXmin Bal Speed XXXXXX Bal Trickle XXX Temp Cut ...

Page 8: ...ter together for more than 3 seconds to obtain this display Standard battery parameters LiPo LiIo LiFe NiCd NiMH Pb Nominal voltage 3 7 V cell 3 6 V cell 3 3 V cell 1 20 V cell 1 20 V cell 2 0 V cell Max charge voltage 4 2 V cell 4 1 V cell 3 6 V cell 1 60 V cell 1 60 V cell 2 45 V cell Storage voltage 3 85 V cell 3 75 V cell 3 3 V cell n a n a n a Allowable fast charge current 1C 1C 4C 1C 2C 1C 2...

Page 9: ...w If Bal Trickle is ON the iCharger won t stop charging until the current falls to around 20mA Bal Speed Fast Normal Slow Normal default Bal Trickle OFF ON OFF default For balance charging Li battery There are three balance modes options CV phase storage voltage and always If the balance mode is set to CV phase when any cell s voltage reaches the set voltage for CV it will enable the balancer When...

Page 10: ...tion lower limit The charging discharging process will stop immediately if the input voltage falls below the set value Range 10 00 15 00V 10 00V default Charge Discharge power limit The maximum charge discharge power of iCharger can be adjusted in order to limit internal temperature and to protect the input current from over loading When the limit is set to AUTO the iCharger can adjust the output ...

Page 11: ...tion voltage Press Start Enter for more than 3 seconds to blink the Voltage value then press Dec and Inc to adjust the termination voltage Range 3 40V 3 90V Step 0 01V 3 60V default Termination voltage for Lilo Adjust Lilo s charge termination voltage Press Start Enter for more than 3 seconds to blink the Voltage value then press Dec and Inc to adjust the termination voltage Range 3 90V 4 20V Step...

Page 12: ...age for the selected chemistry cell_discharge_voltage configured per cell storage voltage for the selected chemistry Icv charge current during the CV phase Any time the battery s balance lead is connected the charger will monitor and display the cell voltages The balancer is only active during a BALANCE charge not during the CHARGE or FAST programs The balance speed setting Slow Normal Fast contro...

Page 13: ... Charge current 0 05 10A Voltage 1 6 series The number of cells you set and the processor detects The left side of the first line R xxSER shows the number of cells detected by the iCharger and the right side of the first line S xxSER is the number of cells set by the user Usually the auto detect number won t exceed the number set by the user If the numbers are different you should make sure that t...

Page 14: ...You can stop charging at any time by pressing Batt type Stop Press Inc to display each cell s voltage see the balance voltage information and press Dec to display the General Status information battery voltage number of cells Series charged capacity charging time charge current work State The fast charging mode of Lithium battery The left side of the first line set the type of battery LiPo Lilo or...

Page 15: ...of cells set by the user If the numbers are different you should make sure that the configured number and the actual number for the battery are the same and then you can start charging by pressing Start Enter If not press Batt type Stop to go back to the previous screen and adjust the setting Lithium STORAGE charging mode The screen shows the status during the charging process You can stop chargin...

Page 16: ...the left side of second line sets the charge current and the value on the right side of second line sets the cell count and voltage of the battery pack After setting the current and voltage press Start Enter for more than 3 seconds to start the next process Per cell final voltage LiPo 3 00 4 20V Lilo 2 50 4 10V LiFe 2 00 3 60V Discharge current 0 05 7A Cell count 1 6S The number of cells you set a...

Page 17: ... cell count and voltage of the battery pack After setting the current and voltage press Start Enter for more than 3 seconds to start the next process Per cell final voltage LiPo 3 00 4 20V Lilo 2 50 4 10V LiFe 2 00 3 60V Discharge current 0 05 7A Cell count 1 6S The number of cells you set and the processor detects The left side of the first line R xxSER shows the number of cells detected by the i...

Page 18: ... process you can stop the cycle at any time by pressing the Batt type Stop button In the process of C D or D C the blink C indicates charging while D indicates discharging Press Inc button to display each cell s voltage and its past cycling current see the balance voltage information cycling information and press Dec button to display the General Status information During the waiting time of disch...

Page 19: ...ng Batt type Stop Press Dec to display the General Status information NiMH DISCHARGE 1 0A 7 0V Start Enter 3 seconds Batt type stop The left side of the first line shows the type of battery NiCd NiMH and the right shows the cycle number The second line shows the cycle direction you selected CHG xxx DCHG or DCHG CHG xxx You can set the charge mode as Charge Auto or Charge Manual The discharge param...

Page 20: ...he type of battery NiCd NiMH The value on the left side of second line sets the cell capacity and the value on the right side of second line sets the cell count and nominal voltage of the battery pack Press Start Enter for more than 3 seconds to start charging Forming capacity 0 1 9 9Ah Cell count 1 17S Forming status You can stop the process at any time by pressing Batt type Stop and display the ...

Page 21: ...e charging Charge current 0 05 10A Battery cells 1 12P 2 24V Status display You can stop the charging process at any time by pressing Batt type Stop Press Dec to display the General Status information Discharging Pb battery The left side of the first line shows the type of battery Pb The second line shows the charge current on the left and number of cells on the right After setting the current and...

Page 22: ...ght corner alternately displays the output power or total run time You can stop the test at any time by pressing Batt type Stop Start Enter 3 seconds Batt type Stop MOTO 1 9A 2 05V DRV 00310 3 8W drive voltage drive capacity power or time drive current work state motor test MOTOR DRV 10min 8 0A 2 0V Dec Inc Dec Inc The value on the right side of the first line sets the run duration in minutes The ...

Page 23: ...nternal resistance only available for lithium battery Note You can check the internal resistance by Present testing information see detail information in Page 8 Start Enter 3 seconds Batt type Stop 1 21 24 19mΩ 4 18 26 16mΩ Measure Internal Resistance Measure internal resistance You can press Start Enter for more than 3 seconds to start the process and stop at any time by pressing Batt type Stop T...

Page 24: ... 00 refers to the target memory number the user wants to choose In the second line the memory0_ refers to the character the user wants to input Press Inc Dec button to walk letters and then press Start Enter button to confirm the chosen letter and moves to the nest letter position when you finish the character press Start Enter button twice to confirm the character You can delete a wrong chosen le...

Page 25: ...r has been reported press Batt type Stop to return to the main menu Press Inc or Dec to check the parameter value related to the error For example in the case of a temperature error you can check the temperature that triggered the error Press Start Enter to return to the error message screen Expression refers to the discharged capacity to packs Termination at 01245mAh 01h 32 Termination time Termi...

Page 26: ...thout using the balance port the cell count detected by the charger is less than that set by the user Please check the cell count of the battery pack Without using the balance port the cell count detected by the charger is higher than that set by the user Please check the cell count of the battery pack The internal temperature is over 65 149 o F Cool down the unit The external temperature sensor d...

Page 27: ...steps Install the iCharger USB driver Run the program X Upgrader Upgrader exe you can download the Upgrader exe software from the following website http www jun si com UploadFiles Upgrader rar Connect the iCharger to the PC using the supplied USB cable choose Device in Device List then select the upgrade file you can download the latest file The progress bar will appear after you click Update Note...

Page 28: ...ive Connect the iCharger with PC USB driver has been installed Start logview then follow the instructions in pictures 1 Please choose language first since the default language is German Showed in picture 1 2 Click Device Choose device and port Showed in picture 2 1 2 3 Choose iCharger106 in the following options and then choose the correct communication Port Showed in picture 3 3 4 Start iCharger ...

Page 29: ... with magnet 4mm banana gold plug to JST output wire 4mm banana gold plug to T plug output wire Power supply Specifications Input Voltage Range 100 240VAC Input Frequency 50 60Hz Output Voltage 14 9 15 5VDC Output Current 0 23A Operating Temperature 10 40 Storage Temperature 40 80 Dimension L X W X H 185 X 88 X 47mm Weight 700g CB1010 XH 70 X 44mm CB1010 EH CB1010 AQP CB1010 TP 70 X 44mm 68 X 51mm...

Page 30: ...e power supply automotive battery charger etc water moisture and humidity are specifically NOT covered by warranty It is best to carefully check your charger before considering returning it as problems in setup cabling or power supply are much more common than defects in the charger If there is damage stemming from these causes within the stated warranty period the company will at its option repai...

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