ICETEAM 1927 COMPACTA VARIO US Instruction Handbook Manual Download

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INSTRUCTION HANDBOOK

COMPACTA VARIO US

Code IC193-008659_01

Summary of Contents for COMPACTA VARIO US

Page 1: ...INSTRUCTION HANDBOOK COMPACTA VARIO US Code IC193 008659_01...

Page 2: ...Quality System ICETEAM 1927 Via Emilia 45 A 40011 Anzola dell Emilia Bologna Italy Tel 39 051 6505330 Fax 39 051 6505331 This manual contains a TRANSLATION OF THE ORIGINAL INSTRUCTIONS and may not be...

Page 3: ...2 1 GENERAL INFORMATION 13 2 1 1 MANUFACTURER IDENTIFICATION DATA 13 2 1 2 CUSTOMER USER IDENTIFICATION DATA 13 2 1 3 INFORMATION ON MAINTENANCE SERVICE 13 2 1 4 INFORMATION FOR USER RELATIONS 13 2 2...

Page 4: ...E SAFETY SYSTEMS 37 5 1 1 USER SAFETY DEVICES 38 5 2 ALARMS 39 5 2 1 BLACKOUT 40 SEC 6 CLEANING AND SANITIZATION disassembly cleaning sanitization and reassembly of parts in contact with the product 6...

Page 5: ...rence Section A section is the part of the manual identifying a specific topic related to a machine part Chapter A chapter is that part of a section describing an assembly or concept relevant to a mac...

Page 6: ...ide means that the operator must use personal protection against an implicit risk of accident EQUIPOTENTIAL CONNECTION For connecting all appliances with this type of connection Warning do not connect...

Page 7: ...their safety Make sure that no technician will ever carry out interventions outside his own knowledge and responsibility sphere Children should be supervised to ensure that they do not play with the...

Page 8: ...8 Compacta VariO US Compacta VariO US 2018 05 Rev 01 EN...

Page 9: ...an the weightof the machine or unsuitable lift construction characteristics e g short forks Non conforming or worn ropes or cables 1 2 UNPACKING The protective wooden packaging can be opened my means...

Page 10: ...the movement the machine does not gain speed or does not block when touching the floor since in both cases there is a RISK OF OVERTURNING with possible personal injury and or damage to surrounding pr...

Page 11: ...n Directives 2006 66 EC on batteries and accumulators and waste batteries and accumulators and 2002 96 EC also known as WEEE the presence of the symbol on the side of the product or packaging means th...

Page 12: ...12 Compacta VariO US Compacta VariO US 2018 05 Rev 01 EN...

Page 13: ...er relations The machine manufacturer can be contacted for any explanation and information about the machine operation or any modifications aimed at improving the machine s efficiency In case of need...

Page 14: ...e ones Any saving made to the prejudice of quality will surely result into a loss much bigger than the saving itself Bearing in mind the above statements please take heed of the following suggestions...

Page 15: ...12 60 24 87 34 153 60 430 948 Model Quantity per freezing cycle Electrical supply Installed power Mix fed kg lb Min Max Volt Hz Phase kW hp Compacta VariO 8 1 5 3 3 8 18 208 230 60 3 8 8 12 Compacta...

Page 16: ...emperature C 10 C 50 F Air max temperature C 35 C 109 F Water min temperature 10 C 50 F Water max temperature 30 C 86 F Water min pressure 1 bar 0 1 MPa 14 PSI Water max pressure 5 bar 0 5 MPa 72 PSI...

Page 17: ...count the space taken up by open doors if any 3 2 WATER SUPPLY CONNECTION The machine must be connected to the mains water which must not exceed a pressure of 5 bar 72 PSI In water cooled machines wat...

Page 18: ...ff valve and outlet pipe marked by plate Water Outlet to a drain pipe installing a shut off valve Drinking water inlet Water inlet Water outlet 3 4 1 Water valve adjustment IMPORTANT If water valve mu...

Page 19: ...the mains Place between the mains and the machine a differential magnetothermal protection switch with contact opening of 3 mm 0 118 in at least and adequately sized to absorption capacity required IM...

Page 20: ...ion for life no action of checking replacing or topping up is necessary Gas filling necessary to the circuit is carried out at ICETEAM 1927 factory during the machine post production testing top ups o...

Page 21: ...e work station Such documentation must be carefully read and requirements must consequently be met Only suitably skilled personnel should be assigned to electrical equipment 4 1 1 Machine configuratio...

Page 22: ...for those functions where editing is permitted From Stop press and hold this button to run the Autosetup of all the programs It is also used to reset alarm messages both on boiler side and batch freez...

Page 23: ...concerns the boiler and the relevant messages are displayed on the first line Then the relevant cycle will start after about 2 or by pressing Heating button WARNING before enabling any boiler cycle en...

Page 24: ...ts are deactivated and an acoustic signal is emitted for 5 during which the display shows for instance 86 10 59 85 wherethetemperatureoftheboilercylinderisindicatedontheleft thetimecountdown at the ce...

Page 25: ...ing the Whipping key access is gained to the Extraction function The beater is activated at speed 7 programmable at step U11 The Extraction function can only be activated from the Whipping function an...

Page 26: ...riO 8 1 5 2 5 2 5 4 4 6 6 8 VariO 12 1 5 3 3 6 6 9 9 12 WARNING Using recipes for Compacta VariO 12 and for Compacta VariO 8 with a quantity of product lower than 4 liters causes an excessive wear of...

Page 27: ...ng end temperature depends on the quantity of sugar inside granita Roughly for 150 g liter 27 F is the correct value while 16 F is the correct value for 350 g liter Then a different Granita Temperatur...

Page 28: ...a Cooling cycle a beating cycle of 30 is run and the display will show 15 26 14 Mon 20 00 29 04 Later on the machine starts the cooling cycle until reaching the temperature set and the display will s...

Page 29: ...er the chamber where the mix is heated in which a beater to mix the product is placed The heating chamber is hermetically closed through spigot door 301 and can be opened by lifting handle 289 and pul...

Page 30: ...uantity of mix inside the hopper By pressing FREEZING button the first freezing recipe is displayed Now it is possible to select within 5 the recipe to launch using INCREASE and DECREASE buttons e g G...

Page 31: ...t is displayed Now it is possible to select within 5 the recipe to launch using INCREASE and DECREASE buttons e g Cremolata Max which will be automatically carried out after 5 or by pressing Compacta...

Page 32: ...ithin 5 using INCREASE and DECREASE buttons e g Sicilian Granita MED which will be automatically carried out after 5 or after pressing Compacta 4 button Proceed as follows Pour the mix through the hop...

Page 33: ...Compacta 4 button the cooling power value which can be edited from 1 to 3 using the Increase and Decrease keys will start flashing 15 26 14 Mon 020 050 V 3 F 3 Press Compacta 4 button for 3 to switch...

Page 34: ...automatically saved Step Display Note U M MIN MAX TYPICAL U01 Hours hour 0 23 U02 Minutes min 0 59 U03 Day of week dd Sun Sat U04 Day of month dd 1 31 U05 Month mm 1 12 U06 Year yyyy 2000 2099 U07 Lan...

Page 35: ...name of the cycle to disable is displayed press and hold Ice Cream button if in Freezing cycle or Heating button if in Heating cycle until the selected cycle is disabled indicated by an acoustic sign...

Page 36: ...36 Compacta VariO US Compacta VariO US 2018 05 Rev 01 EN...

Page 37: ...and sets to alarm mode Before restoring operation it is necessary to check the triggering cause Thermal relays can be reset automatically PRESSURE SWITCH It protects the cooling system and causes the...

Page 38: ...PIGOT DOOR During heating stage the spigot door of the cooking section reaches high temperatures to prevent possible harm to the operator the spigot door is protected by a heat screen 257 This protect...

Page 39: ...ssible cause is heating activation without the presence of mix inside the boiler Alarm TER3 TER3 temperature probe open circuit or short circuit The upper part does not switch to Stop but deactivates...

Page 40: ...pes to make sure that water can flow freely when the compressor is operating For machines with air cooled condensers it is necessary to make sure that the condenser fan is running while the compressor...

Page 41: ...ts Manually wash the parts in water max 140 F using a non aggressive detergent and the cleaning brushes supplied as standard Use drinking water bacteriologically pure to rinse the parts To sanitize le...

Page 42: ...a direct jet of water keeping the beater blocked in its seat 5 Extract the drip tray 27 wash and sanitize it 6 Remove the tub support 50 wash and sanitize it WARNING During disassembly and reassembly...

Page 43: ...ease before re assembling them Disassemble spigot door cover 290 by sliding retaining pin 6 out and remove spigot door closure 350 Clean and sanitize all disassembled parts Disassemble beater 21 by re...

Page 44: ...N Carry out cleaning operations with sanitising solution at the end of each work day WARNING During beater re assembly pay attention to position spoke 48 correctly see figure WARNING Pay attention to...

Page 45: ...care as a fall to the ground might damage the beater ATTENTION Carry out cleaning operations with sanitising solution at the end of each work day 6 7 1 Stuffing box checking When removing the stuffin...

Page 46: ...the right Open the front lid by shifting it to the left and lift it while extracting from spigot pin Disassemble ice cream door 501 and ice cream door lever 502 by withdrawing downwards after removin...

Page 47: ...solution brings about a quick wear of the beaters Let the solution stay for the time necessary 10 15 minutes then completely drain sanitizing solution using handles 5 and 502 Note It is necessary to r...

Page 48: ...48 Compacta VariO US Compacta VariO US 2018 05 Rev 01 EN...

Page 49: ...placing of seal disassembly of beater assemblies are to be carried out at the end of the working day so as to speed up maintenance operations required Below is a list of ordinary maintenance operation...

Page 50: ...igeration system largely depends on how clean the condenser is NOTE For machines equipped with air cooled condenser and water cooled condenser consider both precautions indicated in paragraphs 7 2 and...

Page 51: ...ctor 72 No 1 Spigot seal 291 No 1 Spigot seal 291A No 1 Piston special O Ring 303 No 1 Seal 304A No 1 Gelilube tube 830 No 1 Cleaning spatula 840 No 6 O Rings 1101 No 1 O Rings 1115 No 1 O Rings 1122...

Page 52: ...52 Compacta VariO US Compacta VariO US 2018 05 Rev 01 EN...

Page 53: ...or any blown fuses a Open the shut off valve of condensate water Make sure the rubber pipe is not squashed or bent b Makesuretherearsideofthe machine has a distance of at least cm 50 from the wall Rem...

Page 54: ...sing or not properly installed a Too many bacteria in the mix b Machine not sufficiently cleaned and sanitized a Check and proceed as necessary a Improve preparation procedurebysanitizingallthe contai...

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ICETEAM 1927 COMPACTA VARIO US, Instruction Handbook Manual

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