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In the event the condenser temperature rises

and reaches

60

°

C

or

70

°

C

according to the

setting of DIP SWITCH number 8 the current

arriving to the micro processor is such to cause an

immediate and total stop of the machine operation.

NOTE.

The machine will remain in OFF

mode for one hour then it  will restart

automatically.

In case the unit trips OFF again in alarm for

3 times in 3 hours, the machine SHUTS OFF

DEFINITIVELY.

To restart the unit after the shutoff caused by

the hi condenser temperature, it is neces-

sary to switch OFF and ON the power line

main disconnect Switch.

D.

ELECTROMAGNETIC SENSOR

(Two on SFN1000 Model)

This safety device is housed on top of the Drive

Motor (one per each motor on MF 66 model) and

detects - based on Hall Effect principle - the

rotating speed and rotating direction of the drive

Motor.

Should the rotating speed drop below 1300 r.p.m.

the magnitude measured by this device is such

to signal to the microprocessor to stop the unit

and light-up the YELLOW LED. The same

reaction occures when the drive motor will tend

to rotate in the wrong direction (counterclockwise)

or when it doesn't rotate at all.

NOTE.

The machine will remain in OFF

mode for one hour then it will restart automa-

tically. In case the unit trips OFF again in

alarm for 3 times in 3 hours, the machine

SHUTS OFF DEFINITIVELY. To restart the

unit after the shutoff caused by this safety

device, it is necessary first to eliminate the

cause that has generated the intervention of

the device and then switch OFF and ON the

power line main disconnect switch.

E.

OPTICAL ICE LEVEL CONTROL

(Two on SFN1000 Model)

The electronic optical ice level control, located

into the ice chute (one in each of the two ice

chutes on SFN1000 model), has the function to stop

the operation of the ice machine when the light

beam between the light source and the receiver

gets interrupted by the flake  ice which

accumulates in the chute.

When the light beam is interrupted the Bin Full

YELLOW LED

located in the front of the P.C.

BOARD blinks; in case the light beam gets

interrupted for as longer as 6 seconds, the ice

machine stops with the glowing-up of the

2nd

YELLOW LED

to monitor the full ice bin situation.

The 6 seconds of  delay prevents that any

minimum interruption of the light beam due to the

regular ice chuting through the ice chute may

stop the operation of the unit.

As soon as the ice is scooped out (with the

resumption of the light beam between the two

COMPONENTS DESCRIPTION

A.

EVAPORATOR TEMPERATURE

SENSOR

The evaporator sensor probe is inserted into its

tube well, which is welded on the evaporator

outlet line, it detects the temperature of the

refrigerant on the way out from the evaporator

and signals it by suppling a low voltage current

flow to the P.C. Board.

According to the current received, the micro-

processor let the ice  maker to continue its

operations or not. In case the evaporating tem-

perature, after 10 minutes from the unit start-up,

does not go below -1

°

C (30

°

F) the evaporator

sensor signals to  stop immediately the unit

operation, with the

blinking of the 5th Warning

YELLOW LED.

NOTE.

The machine will remain in OFF mode

for one hour then it will restart automatically.

In case the unit trips OFF again in alarm for

3 times in 3 hours, the machine SHUTS OFF

DEFINITIVELY.

To restart the unit after the shutoff caused by

the hi evaporating temperature, it is neces-

sary to switch OFF and ON the power line

main disconnect Switch.

B.

WATER LEVEL SENSOR

This sensor consists of two small stainless steel

rods vertically fitted on the inner face of the

reservoir cover and electrically connected to the

low voltage circuit of the P.C. Board. When the

cover of the reservoir is positioned in its place the

tips of both the rods dip into the reservoir water

transmitting a low power current throu the same.

NOTE

. In the event of

shortage of water

in

the reservoir or, in case the water used is too

soft (de-mineralized) to cause  greater

resistence to the current flow (electrical

conductivity lower than 30

μ

S) this sensor

system causes the

shutoff of the machine

,

to protect it from running without water or

with an inadequate water quality. In this

situation the

YELLOW LED

will glow to warn

of the machine shutoff and the reason why.

C.

CONDENSER TEMPERATURE SENSOR

The condenser temperature sensor probe,

located within the condenser fins (air cooled

version) or in contact with the tube coil (water

cooled version) detects the condenser tempera-

ture variations and signals them by supplying

current, at low voltage, to the P.C. BOARD.

In case the condenser temperature sensor detects

a temperature at the condenser lower than

+3

°

C

(37

°

F)

that means ambient temperature too low

for the correct unit operation, the sensor signals

to the P.C. BOARD to do not start up the unit till

the ambient temperature rises to 10

°

C.

In the air cooled versions, in relation to the

different current transmitted, the micro processor

of the P.C. BOARD supplies, through a TRIAC,

the power at high voltage to the fan motor.

Summary of Contents for F 80 C

Page 1: ...1 04 2008 I NOSTRI IMPIANTI SONO CONFORMI ALLA DIRETTIVA 73 23 CEE 89 336 SERVICE MANUAL ELECTRONIC MODULAR FLAKERS AND SUPERFLAKERS F 80 C F 125 C F 120 F 200 SF 300 SF 500 SFN 1000 Gas R134a R 404a...

Page 2: ......

Page 3: ...Installation pratice 14 OPERATING INSTRUCTIONS Start up 15 Operations checks 17 PRINCIPLE OF OPERATION how it works Water circuit 20 Refrigerant circuit 21 Mechanical system 23 Operating pressures 24...

Page 4: ...Masse Dimensions Dimensiones Produzione di ghiaccio in 24 ore fino a Ice produced for 24 hours up to Eisproduktion in 24 Stunden bis zu Production de glace en 24 h jusqu Produccion de hielo en las 24...

Page 5: ...to ICEMATIC SCOTSMAN factory Storage bin B 1025 S B 1350 S 1 Follow the steps 1 2 and 3 above to unpack the storage bin NOTE To retain the safety and performance built into this icemaker it is import...

Page 6: ...down the bin on its back to protect the finish and remove the bolts holding the shipping skid to the bin 3 Screw in the legs into the corresponding tapped holes in the bin bottom and tighten to seat t...

Page 7: ...lumbing fitting and a shut off valve installed in an accessible position between the water supply line and the unit If water contains a high level of impurities it is advisable to consider the install...

Page 8: ...for correct model and serial number against the serial plate and mail the registration card to the factory 12 Has the owner been given the name and thephonenumberoftheauthorizedICEMATIC Service Agency...

Page 9: ...n in sequence of the following assemblies GEAR MOTOR S COMPRESSOR FAN MOTOR S if unit is an air cooled version kept under control by the condenser temperatu resensorwhichhasitsprobewithinthecondenser...

Page 10: ...ENSER TEMP EVAPORATOR TEMP ICE LEVEL CONTROL TRANSF T 40 50 C DATA PROCESSOR 2 1 L N COMPRESSOR 9 10 11 12 13 3 4 5 6 7 8 CONTACTOR COIL GEAR MOTOR FAN MOTOR ELECTRONIC CARD RELAYS TRIAC RESET S E N S...

Page 11: ...erature sensor which is located within the condenser fins keeps the head condensing pressure between preset values In the event of condenser clogged such to prevent the proper flow of the cooling air...

Page 12: ...a gradual decrease of the water level in the float reservoir and as soon as the level gets below the two vertical metal pins the flaker stops to operate compressor first and 3 laterthegearreducer and...

Page 13: ...DURES NOTE In the front of the PC Board is located a small I R Trimmer directly connected with the optical Ice level control By means of its screw it is possible to modify the signal received from th...

Page 14: ...ter level The water flows from the reservoir into the bottom inlet of the freezer to sorround the stainless steel auger which is vertically fitted in the center of the freezer Inthefreezertheincomingw...

Page 15: ...ecapillarytubewhere it looses some of its pressure so that its pressure and temperature are lowered Next the refrigerant enters into the evaporator coil wrapped around the freezer inner tube The water...

Page 16: ...l operating mode The condenser temperatu re sensor has a further safety function which consist in preventing the unit from operating in Lo ambient conditions i e when the condenser temperature equival...

Page 17: ...tart the unit it is necessary to press the RE SET push button or switch OFF and ON the power line main disconnnect switch Fig 7 The machine will remain in OFF mode for one hour then it will restart au...

Page 18: ...NOTE Before charging the refrigerant system alwayscheckthetypeofrefrigerantandquantity as specified on the individual ice machine dataplate The refrigerant charges indicated are relatives to averages...

Page 19: ...sumption of the light beam between the two COMPONENTS DESCRIPTION A EVAPORATOR TEMPERATURE SENSOR The evaporator sensor probe is inserted into its tube well which is welded on the evaporator outlet li...

Page 20: ...he ice maker compressor gear motor etc The five LEDS placed in a row in the front of the P C BOARD monitor the following situations GREEN LED Unit under electrical power YELLOW LED Blinking I R beam c...

Page 21: ...lubricant grease MOBILPLEX IP 44 Two seal rings one fitted on the rotor shaft and the other on the output shaft keep the gear case sealed The interior can be inspected and serviced by unbolting the tw...

Page 22: ...LATING VALVE Water cooled version This valve controls the head pressure in the refrigerant system by regulating the flow of water going to the condenser As pressure increases the water regulating valv...

Page 23: ...On F120 F200 SF300 and SF500 remove the front top and side rear panels and on SFN1000 remove the front top and left side panels 2 Unloose the three screws securing the plastic cover to the top of the...

Page 24: ...f the way to allow room to work On F120 F200usingasuitablelenghtandsizewooden dowel or stick inserted through the top of the open freezer tap the lower half of the water seal and the lower bearing out...

Page 25: ...and transfer it in a container so to reclaim or recycle it 5 Unsolder and disconnect the capillary tube and the accumulator suction line assy from the outlet line of the freezing cylinder 6 Remove th...

Page 26: ...GB 32 WIRING DIAGRAM F120 F200 AIR AND WATER COOLED 230 50 1 GV YELLOW GREEN B WHITE G GREY N BLACK A BLUE M BROWN V GREEN...

Page 27: ...GB 33 WIRING DIAGRAM SF300 SF500 AIR AND WATER COOLED SINGLE PHASE GV YELLOW GREEN B WHITE G GREY N BLACK A BLUE M BROWN V GREEN...

Page 28: ...34 WIRING DIAGRAM SF500 AIR AND WATER COOLED THREE PHASE GV YELLOW GREEN B WHITE G GREY N BLACK A BLUE M BROWN V GREEN...

Page 29: ...GB 35 WIRING DIAGRAM SFN1000 AIR AND WATER COOLED THREE PHASE GV YELLOW GREEN B WHITE G GREY N BLACK A BLUE M BROWN V GREEN...

Page 30: ...erse rotation yellow LED glows Gear motor turns on reverse Check stator winding and capacitor Too low gear motor rotating speed Check rotor bearings freezer bearings and interior of freezer for scores...

Page 31: ...mp Float valve not closing Check and adjust float valve setting screw t u o p s e h t g n i d l o h s w e r c s n e t h g i T g n i k a e l t u o p S Excessive noise or chattering Mineral or scale dep...

Page 32: ...water down bin drain line to be sure that drain line is open and clear 9 Check the ice level control sensor to test shut off Close the bottom of the ice chute and wait till it is completely full of ic...

Page 33: ...low the overflow 11 When all the cleaning solution has been used up open the water shutoff valve to allow new fresh water to flow into the reservoir Let the unit to continue to run until the ice resum...

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